Subaru Robin Power Products RG3200IS, RG4300I Flywheel FAN and Drive Shaft, Blower Housing

Page 42

5-4-4 FLYWHEEL FAN and DRIVE SHAFT

(1)Install the Flywheel Fan to the flywheel so as that the three alignment tabs on the back of flywheel fan to mate with the holes of the flywheel.

(2)Assemble the Drive Shaft onto the flywheel.

Tighten the four M8 bolts while holding the drive shaft using the special tool “Drive Shaft Holder”.

M8 x 27mm Flange bolt : 4pcs.

Tightening torque : 25.0-27.0 N・m 250-270 kgf・cm (18.4-19.9 ft・lbs)

5-4-5 BLOWER HOUSING

(1)Assemble the Blower Housing onto the crankcase. M6 x 35mm Bolt : 1 pce.

M6 x 45mm Bolt : 3 pcs.

Tightening torque : 8.0-10.0 N・m 80-100 kgf・cm (5.9-7.4 ft・lbs)

(2)For the soundproof type only, assemble the Separator (A/C) and Separator (SEL) to the blower housing.

M6 x 8mm Flange bolt : 3 pcs.

M6 x 12mm Flange bolt : 1 pce.

Tightening torque : 4.0-6.0	N・m
40-60	kgf・cm
(3.0-4.4	ft・lbs)

5-4-6 BOTTOM EXTENSION PLATE

Assemble the Bottom Extension Plate to the engine. M8 x 33mm Flange bolt for crankcase side : 2 pcs.

M8 x 12mm Flange bolt for blower housing side : 2 pcs.

Tightening torque : 18.0-22.0 N・m 180-220 kgf・cm (13.3-16.2 ft・lbs)

Drive shaft

Drive shaft holder

Blower housing

M6x35mm Bolt

Separator (A/C)

M6x45mm

Bolt

Separator (SEL)

Bottom extension plate

– 39 –

Image 42

Contents Generators Page Contents NGK BR6HS SpecificationsModel RG2800i RG3200i RG4300i STDModel RG2800iS RG3200iS RG4300iS General Description External View of Generator Open Frame TypeRG4300i External View of Generator Sound Proof Type RG2800iSRG3200iS / RG4300iS 60Hz-120V Control Panel50Hz-230V 50Hz-240VEngine Switch Multi MonitorLocation of Serial Number and Production Number Alternator Incandescent lamp, heater, etc. with a power factor Mercury lamps with a smaller power factorRange of Applications Appliances without any indication as to power consumption Cross Allowable Cable Voltage drops per 30 meters of cable Voltmeter Measuring and Checking ProceduresMeasuring Instruments AmmeterCircuit Tester Meager TesterTachometer Specifications ModelDr.RobinPartNumber388-47565-08 AC Output Measuring DC Output MeasuringMeasuring Insulation Resistance StatorControl Panel Checking Functional Members Output Wires4P Connector RG2800i RG3200i RG4300i RG2800iS RG3200iS RG4300iSChecking table for degital circuit tester Diode RectifierChecking table for analogue circuit tester AC ReceptaclesDC Circuit Breaker Float Type OIL SensorSpecial Tools Disassembly and AssemblyPreparation and Precautions Part Number Part Name Shape UsageSide Cover L and R Disassembly ProceduresFuel PIPES, Fuel Strainer and Battery Cables Starter HandleFor electric start models Grounding WireChoke Wire Control Panel and Inverter UnitWire Band Rear CoverFuel Tank Fuel Tank and Fuel System PartsWire Harness Autothrottle CouplerControl BOX and Inverter Unit Components and Control BOX ComponentsInverter Unit Components Control BOX Components RG2800i / RG3200i / RG2800iS Control PanelControl BOX Components RG4300i / RG3200iS / RG4300iS Foam Rubber Insulators Muffler CoverMuffler AIR Cleaner and Carburetor Engine Block Open Frame TypeSoundproof Type Through Bolt and Rotor Alternator Components Blower Housing Recoil StarterBottom Extension Plate Drive Shaft and FAN FlywheelSound Insulator Reassembly ProceduresMount Rubbers For SOUND-PROOF ModelsTightening torque 8.0-10.0 N・m 80-100 kgf・cm 5.9-7.4 ft・lbs Blower HousingFlywheel FAN and Drive Shaft Tightening torque 40-60 Kgf ・cm 4.4 Ft ・lbsRear Cover Recoil StarterTightening torque 6.5-8.5 N・m 65-85 kgf・cm 6.3 ft・lbs Through Bolt thread in reverse directionInstallation of Engine Alternator Assembly Onto Frame Carburetor AIR Cleaner BaseAIR Cleaner Element Tightening torque 6.0-8.0 N・m 60-80 kgf・cm 5.9 ft・lbsMuffler Muffler CoverGrounding Wires Connection of Wiring HarnessControl BOX and Inverter Unit Fuel Tank Clamping of the Choke Cable and Ground WiresAuto Throttle Tightening torque 4.0-6.0 N・m 40-60 kgf・cm 4.4 ft・lbsRear Cover Upper Muffler Cover RearGround Wire Recoil Starter Handle Side CoverDisassembly procedures Recoil StarterDisassembly is completed Assembly procedure Five turns in counter-clockwise Checking items after assembly WhenTrouble Shooting No output power or Low outputImproper revolutions Electronic throttle Engine does not start Start failure Wiring Diagram RG2800i / RG3200i / RG2800iS 50Hz-230V Recoil starter modelRelay RG2800i / RG3200i / RG2800iS 50Hz-240V Recoil starter model AC receptacle Earth ground terminalEngine 240V Switch Fuse10A Engine 120V Switch RG2800i / RG3200i / RG2800iS 60Hz-120V Recoil starter modelDiode DC output Terminal Rectifier Coil Page Lively Blvd. Wood Dale, IL 60191 Phone 630-350-8200 Fax

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