Paxar 656 / 636 user manual Scope, Safety Issues / Warnings, Introduction

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Scope

Introduction

This user manual was arranged for the person who is going to operate this machine. The information is arranged in the order that is needed to install and operate the machine. It starts with general information, then to unpacking the carton, installing the ink ribbon and stock, printer operation, control panel operation, and finally care and maintenance of the unit.

We at PAXAR hope that you will come to appreciate the efforts and quality which have gone into producing your PAXAR 656 / 636 Printer and wish to remind you that you are our number one priority. We welcome any constructive comments or criticisms so that we may continue to offer you the best printer in the industry for years to come.

Safety Issues / Warnings

Caution

This machine has some pinch points. All of these areas have been well guarded and it is recommended that the safety features of this machine are never altered or defeated.

Users Manual Model 656/636

Scope • 1

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Contents Paxar Systems Group Manual Edition February Model 656This page intentionally blank Contents Electrical Connections Assembly Drawings Page Scope Safety Issues / WarningsIntroduction Parts Warranty InformationLimited Warranty ServiceLocation of Printer Customer ResponsibilityUnpacking AC Power LinePaxar 656 / 636 Tool KIT #351390 Inventory of ComponentsInstalling the Stacker Printer SetupBoard Installation Fuse ConfigurationInstall P.C. Boards as follows Installing the Power Cord TCB Dip Switch S2 SettingsInstalling the PC Software Installing the PC Interface CablePrinter Description Product DescriptionUnit Specification Personal Computer SpecificationsSelfform Printer Operation Installing Ink RibbonPaxar Field Engineer Must be Present Stock Threading Loading StockButt Splice Web Guide AdjustmentFigure Print Head Open / Closed Print Head Open / CloseFeed Control Panel OperationPrinter Controls StartStop Sensor Indicator LightsError On LinePrint Reports Front Panel Menu FunctionsLCD Display Diagnostic TestsBuilding Image Imager VXX Ready for Batches Imager VXX Batch ID QTYLast Batch WAS Imager VXX Press Enter to Print Last Verifier Scan Print Report ModeDisplay Modes Press Enter for Print ReportsSetup Mode Emulation MODE630 NEW Emulation MODE650 Cutter is Disabled Press Enter to EnableChange the CUT Change Strobe Strobe 0 NEW Strobe +2Press Enter for Life Counts Life Counters ModeTransfer TYPE052 NEW Transfer TYPE000 Press Enter to Print Checkout FormatProtected Mode Press Enter For 2ND Language Change Password 4 Digits NEW WordVerifier is Enabled Press Enter to Disable Change DATE/TIMEPrint Head Handling Maintenance / AdjustmentsHandling Procedure Print Head CleaningSupplies Print Head Replacement Tangent Print Head AdjustmentClean Platen Roller Print Head Pressure SettingPrint Head Tangent Point Registration Sensor AdjustmentAdjusting Print Sensor Position Squaring the Print HeadSensor Trim Pots Cleaning Print SensorHole / Slot Index Registration Sensor DIP Switch Bank LightsTP8 Reflective Index Registration SensorFilm Out Sensor / Top Ink Sensor Bottom Ink SensorFull Stacker Sensor Jam Sensor Stock out AdjustmentKnife Square Adjustment Headlift SensorStock Feed Adjustment Stacker AdjustmentsGeneral Mechanical Adjustment Of Feed Roller Pressure Blue RollerMechanical Adjustment of Stock Sense Mark Light Receiver Adjustment ProcedurePage Electrical Connections Machine WiringRelay Assembly Electrical System Schematic Motherboard Power Connectors Power Up / Sign On / Communications Electrical Trouble ShootingProblem Probable Cause Corrective Action Stock / Ink Advance Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action Cut / Stack Electrical Trouble Shooting / Machine Set Up Sequence Stock Mechanical Trouble ShootingProblem Probable Cause Corrective Action Ink Print Knife Problem Probable Cause Corrective ActionTCB Composition Iglide Bearings Mechanical Trouble Shooting SequenceLubrication Procedure Cam Lubrication ProcedureAppendix a Error MessagesAppendix B Software Upgrade Chip Placement PositionsThermal Control Board P/N Head Driver Board P/N Diskless Rom Board P/NFront Panel Board P/N Ink and Stock Transfer Types Appendix CValue Transfer Type Value Transfer Type Knife MFG Guideline Appendix DAppendix D Appendix D Page Assembly Drawings Unwind Assembly Drawing Description Qty Unwind Parts ListWeb Guide / Light Bar Assembly Drawing Web Guide / Light Bar Parts List Drive Assembly Drawing Drive Parts List Printhead Assembly Drawing Printhead Parts List Ink Unwind / Rewind Assembly Ink Unwind / Rewind Parts List Field Retrofit Kit Ink Rewind Arbor AssemblyInk Rewind Arbor Parts List Feed & Ink Drive Assembly Feed & Ink Drive Parts List Timing Belt Threading Diagram Timing Belt Parts List Ink Turn Roller Assembly Ink Turn Roller Parts List Knife Assembly Drawing Part Qty Description Number Knife Parts ListStacker Assembly Drawing Stacker Parts List Rewind Assembly Drawing Rewind Parts List Stock Out Sensor Assembly Drawing Part Qty Description Number Stock Out Sensor Parts ListOptional Stackers Stacker Specifications Optional 4.25 Pick-up Assembly Optional 4.25 Pick-up Parts List Optional 4.25 Stacker Assembly Optional 4.25 Stacker Parts List Optional Down Stacker Assembly Drawing Part Optional Down Stacker Parts List Part Optional Down Stacker Assembly Drawing Part Rear Support Stacker Optional Down Stacker Assembly Drawing Part #8 Thumb Screw Cap