Paxar 656 / 636 user manual Butt Splice, Web Guide Adjustment

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Butt Splice

NOTE: DO NOT RUN BUTT SPLICES THROUGH THE PRINT STATION

The PAXAR 656 / 636 has been designed with the operators need to change supplies quickly in mind. Re threading the stock is quicker than butt splicing. If you have determined a butt splice is necessary, tape the free end of the new stock roll & the free end still in the printer together. Make sure you have determined how the new roll will go on the printer to prevent any twist in the stock.

Following the procedure previously outlined, load new supply roll onto the printer. Remove all slack by rotating the supply roll counterclockwise. Advance splice beyond the print station. This can best be accomplished by using the stock feed function switch combination (see push button description in Control Panel section).

NOTE: Whenever stock of a different type or width is put on the printer, a sample run should be performed. If the print quality is acceptable, you can immediately begin your production run. If the print quality needs to be optimized, refer to the Setup Procedures and perform the procedure needed to make the necessary improvement.

Web Guide Adjustment

The Paxar 656 / 636 printer has been designed with the operators needs in mind. Therefore there are only two web guides in the printer that may need to be changed as the width of the rolls change for formats. Neither of these adjustments require a tool. Guide adjustments have already been covered in the stock loading procedure.

The first guide is on the roll support bar. The front guide must be slid to the back of the printer to hold the supply roll against the back guide plate. Place your thumb against the round stub close to the support bar. Push the guide until it firmly contacts the front of the supply roll. This will hold the supply against the back guide. This completes the adjustment for this guide.

The second guide is located just to the left of the print head and platen roller. This guide must be set close to the front edge of the card stock but must not pinch the edges. If the guide is too tight, the card stock will have rolled up edges. To move this guide place your finger to the inside or the guide opposite the guide pressure screw and pull to widen the opening. To close down the opening, place your thumb against the side of the pressure screw to slid the guide in.

NOTE: THE BACK EDGE OF THE WEB GUIDES HAVE BEEN FACTORY SET. CHECK THAT THE FORMAT HAS BEEN MADE CORRECTLY BEFORE MAKING FURTHER ADJUSTMENTS.

There are two independent adjustments and one fixed back guide. The one fixed back guide is opposite the platen roller guide. This has been located to control the edge of the stock to the first dot on the print head. This location is critical to Paxar's Formatter software. Do not adjust this guide with out consulting a Paxar service engineer.

The adjustable back guide is located on the back of the stock support bar. This guide is moved by loosening the button head screw located to left of the support bar. Loosen the screw and slide the forward or back as needed. The ideal location is to measure from the front of the plate 31/32" (24.6mm) back to the housing.

Users Manual Model 656/636

Printer Operation • 15

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Contents Paxar Systems Group Manual Edition February Model 656This page intentionally blank Contents Electrical Connections Assembly Drawings Page Safety Issues / Warnings ScopeIntroduction Limited Warranty Warranty InformationService PartsLocation of Printer Customer ResponsibilityUnpacking AC Power LinePaxar 656 / 636 Tool KIT #351390 Inventory of ComponentsInstalling the Stacker Printer SetupFuse Configuration Board InstallationInstall P.C. Boards as follows Installing the Power Cord TCB Dip Switch S2 SettingsInstalling the PC Software Installing the PC Interface CablePrinter Description Product DescriptionUnit Specification Personal Computer Specifications Selfform Installing Ink Ribbon Printer OperationPaxar Field Engineer Must be Present Stock Threading Loading StockButt Splice Web Guide AdjustmentFigure Print Head Open / Closed Print Head Open / ClosePrinter Controls Control Panel OperationStart FeedStop Error Indicator LightsOn Line SensorPrint Reports Front Panel Menu FunctionsLCD Display Diagnostic TestsReady for Batches Imager VXX Batch ID QTY Building Image Imager VXXLast Batch WAS Imager VXX Display Modes Print Report ModePress Enter for Print Reports Press Enter to Print Last Verifier ScanSetup Mode Change the CUT Cutter is Disabled Press Enter to EnableChange Strobe Strobe 0 NEW Strobe +2 Emulation MODE630 NEW Emulation MODE650Transfer TYPE052 NEW Transfer TYPE000 Life Counters ModePress Enter to Print Checkout Format Press Enter for Life CountsProtected Mode Verifier is Enabled Press Enter to Disable Change Password 4 Digits NEW WordChange DATE/TIME Press Enter For 2ND LanguageMaintenance / Adjustments Print Head HandlingHandling Print Head Cleaning ProcedureSupplies Print Head Replacement Clean Platen Roller Print Head AdjustmentPrint Head Pressure Setting TangentAdjusting Print Sensor Position Registration Sensor AdjustmentSquaring the Print Head Print Head Tangent PointSensor Trim Pots Cleaning Print SensorHole / Slot Index Registration Sensor DIP Switch Bank LightsFilm Out Sensor / Top Ink Sensor Reflective Index Registration SensorBottom Ink Sensor TP8Knife Square Adjustment Stock out AdjustmentHeadlift Sensor Full Stacker Sensor Jam SensorStock Feed Adjustment Stacker AdjustmentsMechanical Adjustment of Stock Sense Mark Light Receiver Mechanical Adjustment Of Feed Roller Pressure Blue RollerAdjustment Procedure GeneralPage Electrical Connections Machine WiringRelay Assembly Electrical System Schematic Motherboard Power Connectors Power Up / Sign On / Communications Electrical Trouble ShootingProblem Probable Cause Corrective Action Stock / Ink Advance Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action Cut / Stack Electrical Trouble Shooting / Machine Set Up Sequence Stock Mechanical Trouble ShootingProblem Probable Cause Corrective Action Ink Print Knife Problem Probable Cause Corrective ActionTCB Lubrication Procedure Mechanical Trouble Shooting SequenceCam Lubrication Procedure Composition Iglide BearingsAppendix a Error MessagesSoftware Upgrade Chip Placement Positions Appendix BThermal Control Board P/N Head Driver Board P/N Diskless Rom Board P/NFront Panel Board P/N Ink and Stock Transfer Types Appendix CValue Transfer Type Value Transfer Type Knife MFG Guideline Appendix DAppendix D Appendix D Page Assembly Drawings Unwind Assembly Drawing Description Qty Unwind Parts ListWeb Guide / Light Bar Assembly Drawing Web Guide / Light Bar Parts List Drive Assembly Drawing Drive Parts List Printhead Assembly Drawing Printhead Parts List Ink Unwind / Rewind Assembly Ink Unwind / Rewind Parts List Field Retrofit Kit Ink Rewind Arbor AssemblyInk Rewind Arbor Parts List Feed & Ink Drive Assembly Feed & Ink Drive Parts List Timing Belt Threading Diagram Timing Belt Parts List Ink Turn Roller Assembly Ink Turn Roller Parts List Knife Assembly Drawing Part Qty Description Number Knife Parts ListStacker Assembly Drawing Stacker Parts List Rewind Assembly Drawing Rewind Parts List Stock Out Sensor Assembly Drawing Part Qty Description Number Stock Out Sensor Parts ListOptional Stackers Stacker Specifications Optional 4.25 Pick-up Assembly Optional 4.25 Pick-up Parts List Optional 4.25 Stacker Assembly Optional 4.25 Stacker Parts List Optional Down Stacker Assembly Drawing Part Optional Down Stacker Parts List Part Optional Down Stacker Assembly Drawing Part Rear Support Stacker Optional Down Stacker Assembly Drawing Part #8 Thumb Screw Cap