Paxar 656 / 636 user manual Hole / Slot Index Registration Sensor, DIP Switch Bank Lights

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1

DIP Switch

8

 

 

 

 

 

J9

J1

 

2

3

4

5

6

7

 

 

 

 

 

 

 

Bank of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lights

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Top Ink Sensor

 

 

 

 

 

 

 

R48

R50

R51

R52

R49

R47

R54

2.

Bottom Ink Sensor

 

 

 

 

 

 

 

3.

Registration Sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Opt. Reflective Sensor

 

 

 

 

 

 

 

11

12

13

18

16

8

10

5. RESERVED

 

 

 

 

 

 

 

6.

Full Stack Sensor

 

 

 

 

 

 

 

 

 

 

 

14

 

17

7.

Headlift Sensor

 

 

 

 

 

 

 

 

 

 

 

 

4

3

8. RESERVED

 

 

 

 

 

 

 

 

 

 

 

 

9. 24V enable

10. +5VDC ok

21 +5VDC

22 GND

9

Thermal Controller Board as viewed from back of printer

NOTICE:

All test point voltage measurements including sensor adjustments should be made on the DC scale with the black lead of the meter connected to the ground test point 22. Care should be taken to ensure that meter leads do not short against unintentional test points throughout the measurement procedures.

Hole / Slot Index Registration Sensor

 

Sensor Blocked

Sensor Not Blocked

Test Point:

TP13

TP13

Adjustment Pot

R51

R51

#3 Light Status:

On

Off

Desired Voltage:

> 3.50 VDC

< 0.75 VDC

The Hole / Slot Registration Sensor in conjunction with the light bar allows the printer to register to preprinted media. The low level is the more crucial of the two adjustments. Note that the same pot is used for both adjustments and a compromise value must be achieved. Begin by removing the stock from the sensor path. Measure the low voltage throughout the mechanical travel of the sensor by sliding it inboard and outboard. The voltage at all points should not vary more than 0.75VDC. If it does the sensor slide bar and or the light bar must be mechanically aligned (see Hole / Slot Index Registration Sensor Mechanical Adjustment below). Once this is achieved find the web location where the low voltage is the highest and adjust the pot until the reading is 0.75VDC or less. Now block the sensor path with the media you intend to run. The high level should be greater than 3.5VDC at all points of the sensor’s travel.

Hole / Slot Index Registration Sensor Mechanical Adjustment:

There are two areas that can be adjusted to correct the voltage readings. The upper sensor square bar may be loosened from the back of the printer and rotated. The second adjustment is to loosen the light bar mount screws and move the bar in the web direction. When the light bar screws are retightened be careful not to over tighten and brake the light bar PC board.

Users Manual Model 656/636

Maintenance / Adjustments • 35

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Contents Paxar Systems Group Manual Edition February Model 656This page intentionally blank Contents Electrical Connections Assembly Drawings Page Introduction Safety Issues / WarningsScope Limited Warranty Warranty InformationService PartsLocation of Printer Customer ResponsibilityUnpacking AC Power LinePaxar 656 / 636 Tool KIT #351390 Inventory of ComponentsInstalling the Stacker Printer SetupInstall P.C. Boards as follows Fuse ConfigurationBoard Installation Installing the Power Cord TCB Dip Switch S2 SettingsInstalling the PC Software Installing the PC Interface CablePrinter Description Product DescriptionUnit Specification Personal Computer SpecificationsSelfform Paxar Field Engineer Must be Present Installing Ink RibbonPrinter Operation Stock Threading Loading StockButt Splice Web Guide AdjustmentFigure Print Head Open / Closed Print Head Open / ClosePrinter Controls Control Panel OperationStart FeedStop Error Indicator LightsOn Line SensorPrint Reports Front Panel Menu FunctionsLCD Display Diagnostic TestsLast Batch WAS Imager VXX Ready for Batches Imager VXX Batch ID QTYBuilding Image Imager VXX Display Modes Print Report ModePress Enter for Print Reports Press Enter to Print Last Verifier ScanSetup Mode Change the CUT Cutter is Disabled Press Enter to EnableChange Strobe Strobe 0 NEW Strobe +2 Emulation MODE630 NEW Emulation MODE650Transfer TYPE052 NEW Transfer TYPE000 Life Counters ModePress Enter to Print Checkout Format Press Enter for Life CountsProtected Mode Verifier is Enabled Press Enter to Disable Change Password 4 Digits NEW WordChange DATE/TIME Press Enter For 2ND LanguageHandling Maintenance / AdjustmentsPrint Head Handling Supplies Print Head CleaningProcedure Print Head Replacement Clean Platen Roller Print Head AdjustmentPrint Head Pressure Setting TangentAdjusting Print Sensor Position Registration Sensor AdjustmentSquaring the Print Head Print Head Tangent PointSensor Trim Pots Cleaning Print SensorHole / Slot Index Registration Sensor DIP Switch Bank LightsFilm Out Sensor / Top Ink Sensor Reflective Index Registration SensorBottom Ink Sensor TP8Knife Square Adjustment Stock out AdjustmentHeadlift Sensor Full Stacker Sensor Jam SensorStock Feed Adjustment Stacker AdjustmentsMechanical Adjustment of Stock Sense Mark Light Receiver Mechanical Adjustment Of Feed Roller Pressure Blue RollerAdjustment Procedure GeneralPage Electrical Connections Machine WiringRelay Assembly Electrical System Schematic Motherboard Power Connectors Power Up / Sign On / Communications Electrical Trouble ShootingProblem Probable Cause Corrective Action Stock / Ink Advance Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action Cut / Stack Electrical Trouble Shooting / Machine Set Up Sequence Stock Mechanical Trouble ShootingProblem Probable Cause Corrective Action Ink Print Knife Problem Probable Cause Corrective ActionTCB Lubrication Procedure Mechanical Trouble Shooting SequenceCam Lubrication Procedure Composition Iglide BearingsAppendix a Error MessagesThermal Control Board P/N Software Upgrade Chip Placement PositionsAppendix B Head Driver Board P/N Diskless Rom Board P/NFront Panel Board P/N Ink and Stock Transfer Types Appendix CValue Transfer Type Value Transfer Type Knife MFG Guideline Appendix DAppendix D Appendix D Page Assembly Drawings Unwind Assembly Drawing Description Qty Unwind Parts ListWeb Guide / Light Bar Assembly Drawing Web Guide / Light Bar Parts List Drive Assembly Drawing Drive Parts List Printhead Assembly Drawing Printhead Parts List Ink Unwind / Rewind Assembly Ink Unwind / Rewind Parts List Field Retrofit Kit Ink Rewind Arbor AssemblyInk Rewind Arbor Parts List Feed & Ink Drive Assembly Feed & Ink Drive Parts List Timing Belt Threading Diagram Timing Belt Parts List Ink Turn Roller Assembly Ink Turn Roller Parts List Knife Assembly Drawing Part Qty Description Number Knife Parts ListStacker Assembly Drawing Stacker Parts List Rewind Assembly Drawing Rewind Parts List Stock Out Sensor Assembly Drawing Part Qty Description Number Stock Out Sensor Parts ListOptional Stackers Stacker Specifications Optional 4.25 Pick-up Assembly Optional 4.25 Pick-up Parts List Optional 4.25 Stacker Assembly Optional 4.25 Stacker Parts List Optional Down Stacker Assembly Drawing Part Optional Down Stacker Parts List Part Optional Down Stacker Assembly Drawing Part Rear Support Stacker Optional Down Stacker Assembly Drawing Part #8 Thumb Screw Cap