Paxar 656 / 636 user manual Problem Probable Cause Corrective Action

Page 60

Problem

Probable Cause

Corrective Action

 

 

 

Cracks or craze marks appear on face

1) Incorrect adjustment of decurler.

1) Move decurler turn-bar toward

of finished labels.

 

unwind end of machine until

 

 

cracks no longer appear.

 

 

NOTE: Stock-out switch rod may

 

 

have to be readjusted after moving

 

 

decurler.

 

 

 

Stock jams in bridge blade rollers or

1) Knife mounted bridge blade too

1) Loosen screws in upper knife

knife area.

close to stationary bridge blade.

securing bridge blade roller

 

 

assembly and slide up (holes in

 

 

blade are slotted) until rollers just

 

 

contact stock. Tighten screws.

2)Knife not cutting full width of stock.

2)Loosen knife shear adjustment screws and move outer end of knife until full cut is accomplished.

3)Stacker not operating or nip rollers not turning.

3)Check stacker connection to access port. Be sure nip roller is free to rotate and moves easily in the bearing slots.

Will not stack.

1) Stacker not operating.

1) See step 3 above.

 

 

 

 

2) Stacker position on machine too

2) Loosen stacker mounting knob

 

far forward so labels go under rear

and move stacker toward rear of

 

stacker rail.

machine - tighten.

 

 

 

 

3) Incorrect rail position or stacker

3) Using a cut label, position stacker

 

bed angle.

rails so that approximately 3/8"

 

 

(9.5mm) overhangs the second

 

 

grooved roller. Loosen quick-turn

 

 

handle on stacker clamp and raise

 

 

or lower stacker bed until opening

 

 

between 1st label overhang and

 

 

belt surface will allow entry of

 

 

next label.

 

 

 

Knife will not cut or partial cut

1) Incorrect pre-load on clutch pawl.

1) With back cover removed and

 

 

power off - operate solenoid by

 

 

hand. When lever is moved, clutch

 

 

pawl should move counter-

 

 

clockwise about 1/32" (0.79mm)

 

 

with the "pac-man" in home

 

 

position. If not - loosen "pac-man"

 

 

set screws and readjust "pac-man"

 

 

to stop with spring in detent.

 

 

 

 

2) Partial cut

2) Loosen shear adjustment screws

 

 

and move outer end of knife until

 

 

full cut is obtained.

54 • Mechanical Trouble Shooting

Users Manual Model 656/636

Image 60
Contents Model 656 Paxar Systems Group Manual Edition FebruaryThis page intentionally blank Contents Electrical Connections Assembly Drawings Page Safety Issues / Warnings ScopeIntroduction Warranty Information Limited WarrantyService PartsCustomer Responsibility Location of PrinterAC Power Line UnpackingInventory of Components Paxar 656 / 636 Tool KIT #351390Printer Setup Installing the StackerFuse Configuration Board InstallationInstall P.C. Boards as follows TCB Dip Switch S2 Settings Installing the Power CordInstalling the PC Interface Cable Installing the PC SoftwareProduct Description Printer DescriptionPersonal Computer Specifications Unit SpecificationSelfform Installing Ink Ribbon Printer OperationPaxar Field Engineer Must be Present Loading Stock Stock ThreadingWeb Guide Adjustment Butt SplicePrint Head Open / Close Figure Print Head Open / ClosedControl Panel Operation Printer ControlsStart FeedStop Indicator Lights ErrorOn Line SensorFront Panel Menu Functions Print ReportsDiagnostic Tests LCD DisplayReady for Batches Imager VXX Batch ID QTY Building Image Imager VXXLast Batch WAS Imager VXX Print Report Mode Display ModesPress Enter for Print Reports Press Enter to Print Last Verifier ScanSetup Mode Cutter is Disabled Press Enter to Enable Change the CUTChange Strobe Strobe 0 NEW Strobe +2 Emulation MODE630 NEW Emulation MODE650Life Counters Mode Transfer TYPE052 NEW Transfer TYPE000Press Enter to Print Checkout Format Press Enter for Life CountsProtected Mode Change Password 4 Digits NEW Word Verifier is Enabled Press Enter to DisableChange DATE/TIME Press Enter For 2ND LanguageMaintenance / Adjustments Print Head HandlingHandling Print Head Cleaning ProcedureSupplies Print Head Replacement Print Head Adjustment Clean Platen RollerPrint Head Pressure Setting TangentRegistration Sensor Adjustment Adjusting Print Sensor PositionSquaring the Print Head Print Head Tangent PointCleaning Print Sensor Sensor Trim PotsDIP Switch Bank Lights Hole / Slot Index Registration SensorReflective Index Registration Sensor Film Out Sensor / Top Ink SensorBottom Ink Sensor TP8Stock out Adjustment Knife Square AdjustmentHeadlift Sensor Full Stacker Sensor Jam SensorStacker Adjustments Stock Feed AdjustmentMechanical Adjustment Of Feed Roller Pressure Blue Roller Mechanical Adjustment of Stock Sense Mark Light ReceiverAdjustment Procedure GeneralPage Machine Wiring Electrical ConnectionsRelay Assembly Electrical System Schematic Motherboard Power Connectors Electrical Trouble Shooting Power Up / Sign On / CommunicationsProblem Probable Cause Corrective Action Stock / Ink Advance Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action Cut / Stack Electrical Trouble Shooting / Machine Set Up Sequence Mechanical Trouble Shooting StockProblem Probable Cause Corrective Action Ink Print Problem Probable Cause Corrective Action KnifeTCB Mechanical Trouble Shooting Sequence Lubrication ProcedureCam Lubrication Procedure Composition Iglide BearingsError Messages Appendix aSoftware Upgrade Chip Placement Positions Appendix BThermal Control Board P/N Diskless Rom Board P/N Head Driver Board P/NFront Panel Board P/N Appendix C Ink and Stock Transfer TypesValue Transfer Type Value Transfer Type Appendix D Knife MFG GuidelineAppendix D Appendix D Page Assembly Drawings Unwind Assembly Drawing Unwind Parts List Description QtyWeb Guide / Light Bar Assembly Drawing Web Guide / Light Bar Parts List Drive Assembly Drawing Drive Parts List Printhead Assembly Drawing Printhead Parts List Ink Unwind / Rewind Assembly Ink Unwind / Rewind Parts List Ink Rewind Arbor Assembly Field Retrofit KitInk Rewind Arbor Parts List Feed & Ink Drive Assembly Feed & Ink Drive Parts List Timing Belt Threading Diagram Timing Belt Parts List Ink Turn Roller Assembly Ink Turn Roller Parts List Knife Assembly Drawing Knife Parts List Part Qty Description NumberStacker Assembly Drawing Stacker Parts List Rewind Assembly Drawing Rewind Parts List Stock Out Sensor Assembly Drawing Stock Out Sensor Parts List Part Qty Description NumberOptional Stackers Stacker Specifications Optional 4.25 Pick-up Assembly Optional 4.25 Pick-up Parts List Optional 4.25 Stacker Assembly Optional 4.25 Stacker Parts List Optional Down Stacker Assembly Drawing Part Optional Down Stacker Parts List Part Optional Down Stacker Assembly Drawing Part Rear Support Stacker Optional Down Stacker Assembly Drawing Part #8 Thumb Screw Cap