Paxar 656 / 636 user manual Ink

Page 61

Ink

Problem

Probable Cause

Corrective Action

Ink wrinkles or will not pull smoothly.

1)Incorrect adjustment of unwind roller brake resistance.

1)Adjust knurled knob clockwise as far as possible without breaking ink or stalling ink motor. Do not bottom adjustment knob.

Replacement of fiber brake disc may be required if printer has high hours.

2) Unwind roller and ink take-up

2) Align rear edge of ink with rear of

roller misaligned.

print area (allow approximately

 

1/8" (3mm) overlap). Loosen

 

thumb cap screw on ink out

 

sensor mount plate and adjust

 

until it touches rear of ink roll on

 

unwind arbor. Lock slide rewind

 

core toward rear of printer until it

 

just contacts plate.

 

 

3) Ink buildup on turn bar(s).

3) Clean with alcohol.

 

 

4) Incorrect ink width.

4) Use an ink width no wider than

 

stock being printed. This is

 

especially critical when using a

 

narrow web with cut down

 

rollers.

Ink rolls loosely on take-up roller.

1)

Take-up roller not turning.

1) Check that roller swing arm (rear

 

 

 

of printer) is not binding and

 

 

 

Roundthane™ belt is not broken

 

 

 

or slips excessively.

 

 

 

 

2)

Take-up core binding on locator

2)

Move core .015" - .030" (.38mm -

 

plate.

 

.76mm) away from plate.

 

 

 

 

3)

Take-up core not contacting ink

3)

Assure that take-up roll is not

 

drive roller.

 

binding on locator plate and

 

 

 

swing arm moves freely.

 

 

 

 

4)

Take-up roller too full.

4)

Remove used ink roll. It is

 

 

 

designed to hold only 1 full roll.

Users Manual Model 656/636

Mechanical Trouble Shooting • 55

Image 61
Contents Paxar Systems Group Manual Edition February Model 656This page intentionally blank Contents Electrical Connections Assembly Drawings Page Scope Safety Issues / WarningsIntroduction Limited Warranty Warranty InformationService PartsLocation of Printer Customer ResponsibilityUnpacking AC Power LinePaxar 656 / 636 Tool KIT #351390 Inventory of ComponentsInstalling the Stacker Printer SetupBoard Installation Fuse ConfigurationInstall P.C. Boards as follows Installing the Power Cord TCB Dip Switch S2 SettingsInstalling the PC Software Installing the PC Interface CablePrinter Description Product DescriptionUnit Specification Personal Computer SpecificationsSelfform Printer Operation Installing Ink RibbonPaxar Field Engineer Must be Present Stock Threading Loading StockButt Splice Web Guide AdjustmentFigure Print Head Open / Closed Print Head Open / ClosePrinter Controls Control Panel OperationStart FeedStop Error Indicator LightsOn Line SensorPrint Reports Front Panel Menu FunctionsLCD Display Diagnostic TestsBuilding Image Imager VXX Ready for Batches Imager VXX Batch ID QTYLast Batch WAS Imager VXX Display Modes Print Report ModePress Enter for Print Reports Press Enter to Print Last Verifier ScanSetup Mode Change the CUT Cutter is Disabled Press Enter to EnableChange Strobe Strobe 0 NEW Strobe +2 Emulation MODE630 NEW Emulation MODE650Transfer TYPE052 NEW Transfer TYPE000 Life Counters ModePress Enter to Print Checkout Format Press Enter for Life CountsProtected Mode Verifier is Enabled Press Enter to Disable Change Password 4 Digits NEW WordChange DATE/TIME Press Enter For 2ND LanguagePrint Head Handling Maintenance / AdjustmentsHandling Procedure Print Head CleaningSupplies Print Head Replacement Clean Platen Roller Print Head AdjustmentPrint Head Pressure Setting TangentAdjusting Print Sensor Position Registration Sensor AdjustmentSquaring the Print Head Print Head Tangent PointSensor Trim Pots Cleaning Print SensorHole / Slot Index Registration Sensor DIP Switch Bank LightsFilm Out Sensor / Top Ink Sensor Reflective Index Registration SensorBottom Ink Sensor TP8Knife Square Adjustment Stock out AdjustmentHeadlift Sensor Full Stacker Sensor Jam SensorStock Feed Adjustment Stacker AdjustmentsMechanical Adjustment of Stock Sense Mark Light Receiver Mechanical Adjustment Of Feed Roller Pressure Blue RollerAdjustment Procedure GeneralPage Electrical Connections Machine WiringRelay Assembly Electrical System Schematic Motherboard Power Connectors Power Up / Sign On / Communications Electrical Trouble ShootingProblem Probable Cause Corrective Action Stock / Ink Advance Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action Cut / Stack Electrical Trouble Shooting / Machine Set Up Sequence Stock Mechanical Trouble ShootingProblem Probable Cause Corrective Action Ink Print Knife Problem Probable Cause Corrective ActionTCB Lubrication Procedure Mechanical Trouble Shooting SequenceCam Lubrication Procedure Composition Iglide BearingsAppendix a Error MessagesAppendix B Software Upgrade Chip Placement PositionsThermal Control Board P/N Head Driver Board P/N Diskless Rom Board P/NFront Panel Board P/N Ink and Stock Transfer Types Appendix CValue Transfer Type Value Transfer Type Knife MFG Guideline Appendix DAppendix D Appendix D Page Assembly Drawings Unwind Assembly Drawing Description Qty Unwind Parts ListWeb Guide / Light Bar Assembly Drawing Web Guide / Light Bar Parts List Drive Assembly Drawing Drive Parts List Printhead Assembly Drawing Printhead Parts List Ink Unwind / Rewind Assembly Ink Unwind / Rewind Parts List Field Retrofit Kit Ink Rewind Arbor AssemblyInk Rewind Arbor Parts List Feed & Ink Drive Assembly Feed & Ink Drive Parts List Timing Belt Threading Diagram Timing Belt Parts List Ink Turn Roller Assembly Ink Turn Roller Parts List Knife Assembly Drawing Part Qty Description Number Knife Parts ListStacker Assembly Drawing Stacker Parts List Rewind Assembly Drawing Rewind Parts List Stock Out Sensor Assembly Drawing Part Qty Description Number Stock Out Sensor Parts ListOptional Stackers Stacker Specifications Optional 4.25 Pick-up Assembly Optional 4.25 Pick-up Parts List Optional 4.25 Stacker Assembly Optional 4.25 Stacker Parts List Optional Down Stacker Assembly Drawing Part Optional Down Stacker Parts List Part Optional Down Stacker Assembly Drawing Part Rear Support Stacker Optional Down Stacker Assembly Drawing Part #8 Thumb Screw Cap