Paxar 656 / 636 user manual Mechanical Trouble Shooting Sequence, Lubrication Procedure

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Mechanical Trouble Shooting Sequence

If the printer is electrically operable, proceed as follows:

1)Open printhead and drive pressure roller and remove stock.

2)Adjust unwind inner web guide to 31/32" (24.6mm) per instructions (See Printer Operation - Web Guide Adjustment).

3)Take a short (2-3") (50-75mm) piece of stock you wish to run and adjust the drive module pressure per instructions (See Maintenance / Adjustments - Stock Feed Adjustments).

4)Rethread machine, close drive module pressure handle. Close print module. Release pressure on printhead adjustment knobs. Operate printer and fine tune drive module pressure until web tracks at 31/32" (24.6mm) from back edge to center frame.

5)Open drive pressure module, remove stock and ink and readjust print module pressure per instructions (See Maintenance / Adjustments - Print Head Adjustments).

6)Reinstall stock and ink, operate and make any further adjustments (sense-mark, stock-out arm, stacker etc) per trouble shooting section of manual.

Lubrication Procedure

General

The 636 / 656 series printers are factory equipped with either composition bearings not requiring lubrication or pre-lubricated bronze bearings. The one exception is the rub cams on either end of the rotary knife. Periodic cleaning of the printer and removal of dust will greatly enhance the length of the time the printer will function.

Cam - Lubrication Procedure

1)Clean dust and residue from cams (using alcohol or other suitable solvent) daily, or approximately every 100K cuts. Use any good quality general purpose grease (not oil). Apply with cotton swab or other non-metallic device.

2)If lubrication is omitted, knife will squeak and draw attention to required lubrication.

Composition (Iglide) Bearings

1)If field replacement of an assembly fitted with an Iglide bearing is performed, a single drop of spindle oil should be applied to assist in bearing break-in.

2)If, after long use, an Iglide bearing starts to "squeak", disassemble the component containing the bearing and lightly abrade the shaft surface. Clean the bearing (dust or old oil) with alcohol, re lubricate with 1 drop of light oil and reassemble.

No other printer lubrication should be required in normal use.

Users Manual Model 656/636

Mechanical Trouble Shooting • 59

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Contents Paxar Systems Group Manual Edition February Model 656This page intentionally blank Contents Electrical Connections Assembly Drawings Page Introduction Safety Issues / WarningsScope Limited Warranty Warranty InformationService PartsLocation of Printer Customer ResponsibilityUnpacking AC Power LinePaxar 656 / 636 Tool KIT #351390 Inventory of ComponentsInstalling the Stacker Printer SetupInstall P.C. Boards as follows Fuse ConfigurationBoard Installation Installing the Power Cord TCB Dip Switch S2 SettingsInstalling the PC Software Installing the PC Interface CablePrinter Description Product DescriptionUnit Specification Personal Computer SpecificationsSelfform Paxar Field Engineer Must be Present Installing Ink RibbonPrinter Operation Stock Threading Loading StockButt Splice Web Guide AdjustmentFigure Print Head Open / Closed Print Head Open / ClosePrinter Controls Control Panel OperationStart FeedStop Error Indicator LightsOn Line SensorPrint Reports Front Panel Menu FunctionsLCD Display Diagnostic TestsLast Batch WAS Imager VXX Ready for Batches Imager VXX Batch ID QTYBuilding Image Imager VXX Display Modes Print Report ModePress Enter for Print Reports Press Enter to Print Last Verifier ScanSetup Mode Change the CUT Cutter is Disabled Press Enter to EnableChange Strobe Strobe 0 NEW Strobe +2 Emulation MODE630 NEW Emulation MODE650Transfer TYPE052 NEW Transfer TYPE000 Life Counters ModePress Enter to Print Checkout Format Press Enter for Life CountsProtected Mode Verifier is Enabled Press Enter to Disable Change Password 4 Digits NEW WordChange DATE/TIME Press Enter For 2ND LanguageHandling Maintenance / AdjustmentsPrint Head Handling Supplies Print Head CleaningProcedure Print Head Replacement Clean Platen Roller Print Head AdjustmentPrint Head Pressure Setting TangentAdjusting Print Sensor Position Registration Sensor AdjustmentSquaring the Print Head Print Head Tangent PointSensor Trim Pots Cleaning Print SensorHole / Slot Index Registration Sensor DIP Switch Bank LightsFilm Out Sensor / Top Ink Sensor Reflective Index Registration SensorBottom Ink Sensor TP8Knife Square Adjustment Stock out AdjustmentHeadlift Sensor Full Stacker Sensor Jam SensorStock Feed Adjustment Stacker AdjustmentsMechanical Adjustment of Stock Sense Mark Light Receiver Mechanical Adjustment Of Feed Roller Pressure Blue RollerAdjustment Procedure GeneralPage Electrical Connections Machine WiringRelay Assembly Electrical System Schematic Motherboard Power Connectors Power Up / Sign On / Communications Electrical Trouble ShootingProblem Probable Cause Corrective Action Stock / Ink Advance Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action Cut / Stack Electrical Trouble Shooting / Machine Set Up Sequence Stock Mechanical Trouble ShootingProblem Probable Cause Corrective Action Ink Print Knife Problem Probable Cause Corrective ActionTCB Lubrication Procedure Mechanical Trouble Shooting SequenceCam Lubrication Procedure Composition Iglide BearingsAppendix a Error MessagesThermal Control Board P/N Software Upgrade Chip Placement PositionsAppendix B Head Driver Board P/N Diskless Rom Board P/NFront Panel Board P/N Ink and Stock Transfer Types Appendix CValue Transfer Type Value Transfer Type Knife MFG Guideline Appendix DAppendix D Appendix D Page Assembly Drawings Unwind Assembly Drawing Description Qty Unwind Parts ListWeb Guide / Light Bar Assembly Drawing Web Guide / Light Bar Parts List Drive Assembly Drawing Drive Parts List Printhead Assembly Drawing Printhead Parts List Ink Unwind / Rewind Assembly Ink Unwind / Rewind Parts List Field Retrofit Kit Ink Rewind Arbor AssemblyInk Rewind Arbor Parts List Feed & Ink Drive Assembly Feed & Ink Drive Parts List Timing Belt Threading Diagram Timing Belt Parts List Ink Turn Roller Assembly Ink Turn Roller Parts List Knife Assembly Drawing Part Qty Description Number Knife Parts ListStacker Assembly Drawing Stacker Parts List Rewind Assembly Drawing Rewind Parts List Stock Out Sensor Assembly Drawing Part Qty Description Number Stock Out Sensor Parts ListOptional Stackers Stacker Specifications Optional 4.25 Pick-up Assembly Optional 4.25 Pick-up Parts List Optional 4.25 Stacker Assembly Optional 4.25 Stacker Parts List Optional Down Stacker Assembly Drawing Part Optional Down Stacker Parts List Part Optional Down Stacker Assembly Drawing Part Rear Support Stacker Optional Down Stacker Assembly Drawing Part #8 Thumb Screw Cap