Paxar 656 / 636 Print Head Adjustment, Tangent, Clean Platen Roller, Print Head Pressure Setting

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Print Head Adjustment

Tangent

Proper print head tangent is perhaps the most important adjustment to make. A printhead which is not properly adjusted will result in poor print quality, poor heat dissipation and possible ink wrinkling problems. When the machine was manufactured, the print head was adjusted to the proper tangent point on the platen roller, however, with print head replacements the tangent point for the new print head may change. It is necessary to understand how to properly adjust the printhead.

Clean Platen Roller

You may determine if the printhead has been adjusted properly by performing a test pattern as documented elsewhere in this manual. A properly adjusted print head will produce an even grid of chevrons when the test pattern is performed. Before making any judgments as to the quality of the printhead, it is absolutely necessary to ensure that the platen roller and the printhead is clean of all debris. Clean the platen roller located immediately beneath the print head with a clean cloth and a small amount of alcohol. Be careful not to damage the platen roller while cleaning. If the roller is worn, replace the roller.

Print Head Pressure Setting

The print head pressure setting is very important. Keep the lightest setting possible. This will improve print head life while maintaining quality print.

The printer has been factory set. Further adjustment of pressure adjusting screw should be minimal.

If readjustment is required, proceed as follows: Power on the printer. Remove the ink and card stock from the printer. With the print head open, turn the pressure screw counterclockwise until it does not contact the printhead mount plate, it should slide freely back and forth. Close the print head. Slide the pressure screw until it sits directly over the center of the web. Turn the pressure screw clockwise until it makes contact with the head mount plate plus 1/2 turn to add pressure. As the web width changes adjust the pressure screw accordingly.

Download the proper format for the stock that is loaded. Press start. The print quality should be acceptable if the pressure screw is properly positioned.

Once the print quality is acceptable, start to back off the screw until the print begins to fail. Once the print is starting to fail, increase the pressure by 4 clicks. Minimum pressure should be used when running narrow webs, wide webs require slightly greater pressure. Additional print quality will be obtained by adjustments of the Tangent point, (see Print Head Tangent Point)

If you are unable to correctly adjust the screw for good print, call for service.

32 • Maintenance / Adjustments

Users Manual Model 656/636

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Contents Model 656 Paxar Systems Group Manual Edition FebruaryThis page intentionally blank Contents Electrical Connections Assembly Drawings Page Introduction Safety Issues / WarningsScope Service Warranty InformationLimited Warranty PartsCustomer Responsibility Location of PrinterAC Power Line UnpackingInventory of Components Paxar 656 / 636 Tool KIT #351390Printer Setup Installing the StackerInstall P.C. Boards as follows Fuse ConfigurationBoard Installation TCB Dip Switch S2 Settings Installing the Power CordInstalling the PC Interface Cable Installing the PC SoftwareProduct Description Printer DescriptionPersonal Computer Specifications Unit SpecificationSelfform Paxar Field Engineer Must be Present Installing Ink RibbonPrinter Operation Loading Stock Stock ThreadingWeb Guide Adjustment Butt SplicePrint Head Open / Close Figure Print Head Open / ClosedStart Control Panel OperationPrinter Controls FeedStop On Line Indicator LightsError SensorFront Panel Menu Functions Print ReportsDiagnostic Tests LCD DisplayLast Batch WAS Imager VXX Ready for Batches Imager VXX Batch ID QTYBuilding Image Imager VXX Press Enter for Print Reports Print Report ModeDisplay Modes Press Enter to Print Last Verifier ScanSetup Mode Change Strobe Strobe 0 NEW Strobe +2 Cutter is Disabled Press Enter to EnableChange the CUT Emulation MODE630 NEW Emulation MODE650Press Enter to Print Checkout Format Life Counters ModeTransfer TYPE052 NEW Transfer TYPE000 Press Enter for Life CountsProtected Mode Change DATE/TIME Change Password 4 Digits NEW WordVerifier is Enabled Press Enter to Disable Press Enter For 2ND LanguageHandling Maintenance / AdjustmentsPrint Head Handling Supplies Print Head CleaningProcedure Print Head Replacement Print Head Pressure Setting Print Head AdjustmentClean Platen Roller TangentSquaring the Print Head Registration Sensor AdjustmentAdjusting Print Sensor Position Print Head Tangent PointCleaning Print Sensor Sensor Trim PotsDIP Switch Bank Lights Hole / Slot Index Registration SensorBottom Ink Sensor Reflective Index Registration SensorFilm Out Sensor / Top Ink Sensor TP8Headlift Sensor Stock out AdjustmentKnife Square Adjustment Full Stacker Sensor Jam SensorStacker Adjustments Stock Feed AdjustmentAdjustment Procedure Mechanical Adjustment Of Feed Roller Pressure Blue RollerMechanical Adjustment of Stock Sense Mark Light Receiver GeneralPage Machine Wiring Electrical ConnectionsRelay Assembly Electrical System Schematic Motherboard Power Connectors Electrical Trouble Shooting Power Up / Sign On / CommunicationsProblem Probable Cause Corrective Action Stock / Ink Advance Problem Probable Cause Corrective Action Print Problem Probable Cause Corrective Action Cut / Stack Electrical Trouble Shooting / Machine Set Up Sequence Mechanical Trouble Shooting StockProblem Probable Cause Corrective Action Ink Print Problem Probable Cause Corrective Action KnifeTCB Cam Lubrication Procedure Mechanical Trouble Shooting SequenceLubrication Procedure Composition Iglide BearingsError Messages Appendix aThermal Control Board P/N Software Upgrade Chip Placement PositionsAppendix B Diskless Rom Board P/N Head Driver Board P/NFront Panel Board P/N Appendix C Ink and Stock Transfer TypesValue Transfer Type Value Transfer Type Appendix D Knife MFG GuidelineAppendix D Appendix D Page Assembly Drawings Unwind Assembly Drawing Unwind Parts List Description QtyWeb Guide / Light Bar Assembly Drawing Web Guide / Light Bar Parts List Drive Assembly Drawing Drive Parts List Printhead Assembly Drawing Printhead Parts List Ink Unwind / Rewind Assembly Ink Unwind / Rewind Parts List Ink Rewind Arbor Assembly Field Retrofit KitInk Rewind Arbor Parts List Feed & Ink Drive Assembly Feed & Ink Drive Parts List Timing Belt Threading Diagram Timing Belt Parts List Ink Turn Roller Assembly Ink Turn Roller Parts List Knife Assembly Drawing Knife Parts List Part Qty Description NumberStacker Assembly Drawing Stacker Parts List Rewind Assembly Drawing Rewind Parts List Stock Out Sensor Assembly Drawing Stock Out Sensor Parts List Part Qty Description NumberOptional Stackers Stacker Specifications Optional 4.25 Pick-up Assembly Optional 4.25 Pick-up Parts List Optional 4.25 Stacker Assembly Optional 4.25 Stacker Parts List Optional Down Stacker Assembly Drawing Part Optional Down Stacker Parts List Part Optional Down Stacker Assembly Drawing Part Rear Support Stacker Optional Down Stacker Assembly Drawing Part #8 Thumb Screw Cap