Toshiba G9000 70.9 x 32.7 x 3300 205 52.8 23.6 42.3, 521 626 800 AT 300 kcmil 3 x 350 kcmil

Page 100

Installation Planning Guide for 500kVA UPS

Standard System: 480V Input, 480V Output

General Mechanical Information

Dimensions

Weight

Floor

 

Approximate Full-Load

 

Mechanical Clearance (Inches)from UPS

 

 

Heat Rejection

 

for Ventilation and Maintenance Access

 

(W x D x H)

Loading

 

 

 

 

 

 

 

 

 

 

 

 

Inches

Lbs.

Lbs./ft. 2

 

kBtu/Hr

 

Top

Front

Bottom

Sides**

Back

70.9” x 32.7” x 80.7”*

3300

205

52.8

 

23.6”

42.3”

0”

0”

0”

*Height includes removable fan housing – Frame height is 78.7”.

**0” clearance for peripheral equipment, 1” clearance for walls.

Primary AC Input (480V 3-Phase / 3-Wire)

 

Maximum Input Power Demand

 

 

Suggested External

 

External Feeder Wire Size: Min. – Max. Per Phase

 

Normal Mode (Recharge Mode)

 

 

Overcurrent Protection

 

 

 

 

 

 

 

kVA

PF

Amps

 

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

521 (562)

>0.99

626 (676)

 

 

800 AT

 

(3) x 300 kcmil – (3) x 350 kcmil

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

 

Suggested External

 

 

External Feeder Wire Size:

 

 

Overcurrent Protection

 

 

Min. – Max. Per Phase

 

 

 

 

 

 

 

 

kVA

PF

Amps (Max.)

 

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

500

1.0

601

 

800 AT

 

 

(3) x 300 kcmil – (3) x 350 kcmil

 

Battery Input (480VDC Nominal)

 

Battery Capacity Required

 

 

Maximum Discharge

 

Suggested External

 

External Feeder Wire Size:

 

for Full Load Output

 

 

at Full Load

 

Overcurrent Protection

 

 

 

 

 

 

 

 

kWB

 

 

Amps DC

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

512 @ 1.0 PF

 

1292

 

1400 AT

 

4 x 400 kcmil – 4 x 500 kcmil

* Contact factory rep for alternate configurations.

AC Output (480V 3-Phase / 3-Wire)

Rated Output Power

 

Suggested External

 

 

External Feeder Wire Size:

 

 

Overcurrent Protection

 

 

Min. – Max. Per Phase

 

 

 

 

 

 

 

 

kVA

PF

Amps

 

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

500

1.0

601

 

800 AT

 

 

(3) x 300 kcmil – (3) x 350 kcmil

 

Important Notes:

1.Maximum input current is limited to 108% of the full-load input current.

2.Output load conductors are to be installed in separate conduit from input conductors.

3.Control wires and power wires are to be installed in separate conduits.

4.Recommended AC input and output overcurrent protection based on continuous full load current per NEC.

5.Wiring shall comply with all applicable national and local electrical codes.

6.Grounding conductors to be sized per NEC Article 250-122. Neutral conductors to be sized per NEC Article 310.15.

-Primary AC Input: 3φ, 3-wire + ground.

-Alternate AC Input: 3φ, 3-wire + ground.

-AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

7.Nominal battery voltage based on the use of VRLA type batteries (2.0 volts/cell nominal).

8.Maximum battery discharge current based on lowest permissible discharge voltage of 1.67 VPC.

9.DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current.

10.Weights do not include batteries or other auxiliary equipment external to the UPS.

11.Cable sizing calculations based on the following assumptions:

-Minimum size is smallest size based on ampacity at 30 °C.

-Maximum size cable is based on cable bend radius limitations at the UPS terminals.

-Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

-Temperature rating of copper conductors/terminals: 75 °C.

-Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicable national and local codes for possible variations.

12.Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (800) 231-1412

Fax: (713) 896-5212

Web Site: www.toshiba.com/ind

90

G9000 Installation and Operation Manual

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Contents Document 4GBA0012 Rev. E January Page Document No GBA0012 Rev. E January Page Uninterruptible Power System Important NoticePurpose and Scope of Manual Table of Contents List of Tables List of Figures Power wire connections parallel system configuration How to use this Manual Important Safety Instructions Safety Precautions UPS Installation Environment Environment standardCapacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a General Definitions Operation Overview CB3 Mccb Single Line Diagram Battery Operation Page 1 UPS Parts Location 80,100kVA UPS Parts Location 300kVA Door Backside Main Cabinet UPS cabinet Front ViewUPS cabinet Front Inside View 4 UPS Parts Location 500kVA UPS cabinet Front View Backside of Left DoorItem 10 Grounding bar is not shown in .4.5. Refer to Figure Reset switch Button Test switch 12. SW5 13. SW61 Parallel I/F PCB IFAU-08 80-225kVA CN96 CN95 CN94Description of Figures 1.4.1-5 to External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 boardLCD Touch Panel Monitor Display 15 L S/W switch for Service Personnel only External contact signal terminal blockRefer to Figures 3.7.1 to 3.7.4 for details AC input, AC output, DC input terminalSpecifications 80kVA / 72kW 480VWidth Depth Height Net Weight Typical Width Depth Height Gross Weight Lbs KVAUPS Lbs Heating KVA Knockout KBTU/hA Detail of Specifications AC InputOperating Temperature CoolingPhase I 80-225kVA Phase II 300-750kVA Rating of Contactors, Breakers and Fuses Output Capacity of Equipment Number ApplicationOperator Controls and Indicators Battery operation Battery OP. orange EPO Button Emergency Power Off buttonLED Display Load on inverter Load on Inverter greenMenu Liquid Crystal DisplayStartup/Shutdown Guidance Figures 2.3.1 to 2 Startup guidance 2 Output values 1 Log menu Input Power Failure Fault IndicationMessage External Signal Terminal Block Summary Alarm Triggers on fault alarm onlyOUT8 Total Alarm Triggers on any alarm including faults TN2Battery Breaker Panel TN1Output Contacts for external alarm annunciation Terminals 7 to 8 Battery Operation contact OUT3Terminals 11 to 12 Battery Low Voltage contact OUT5 Terminals 3 to 4 Load on Bypass contact OUT1Input Contacts for remote access of UPS 12 Remote Start Contact ConnectionsTerminals 11 to 12 Battery Temp. High contact input IN3 Terminals 13 to 14 Power Demand Command contact input IN4Used to perform a remote UPS Emergency Power Off EPO Terminals 9 to 10 Remote Inverter Stop input terminal IN213.1 Configuration of the RemotEyeII Overview 80-225kVA RemotEyeII IntroductionBack of the front door Main cabinet RemotEyeII DPAU-81SW1 Cable2 Cable3 Provided PSAU-60Provided PSAU-60 PS1 Cable1 Back of the front left door Main cabinetSW1 Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable Cable1 3BBA0083P00115 PSAU-60 PCB PS1 Connector Definition Figure Transportation and Installation Transportation InstallationInstallation Procedure Space requirement for routine maintenanceExternal Battery Supply Procedure for Cable ConnectionsUPS Capacity DC Voltage KVA Rating Current Permitted aRequired Page Recommended Cable Sizes Crimp Type Compression Lug UPS Terminal DesignationUPS module Location of bus bars and terminal blocks Bottom EntryInput A40,B40,C40 Detailed Power Terminals UPS module 300kVAA50, B50, C50 Grounding Bar not shown 18.5 UPS module 500kVAAC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7 UPS module 750kVABUS BAR Detail TOP View BUS BAR Detail TOP View BUS BAR Connection TOP View Alternate Landing Main Cabinet BUS BAR Connection DC Breaker for Battery Bypass52S Converter CB1 /Charger Inverter 52C CB2 BatteryBreaker 52Ln *1 AC output UPS-1 UPS-1 ~~~~~ UPS-1 No.N UPS Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or ~~~~~ Operating Procedures Circuit protectors locationShut-down Procedure Operation MenuBypass Operation Procedure UPSMMS Start-up Procedure LCD Screen MMS OperationResponse to UPS Failure Replace battery if its capacity is within this percentage BatteryUPS Component Parts Fault Codes Failure Code List Fault Code CB2 Open DC Unbalanced Overvoltage Engineer Inverter Call Service 52S Abnormal How to perform daily inspection Daily InspectionPage National and local codes for possible Consult latest edition of applicableVariations 27.6 x 32.8 x 855 136 13,463 114 150 AT 3/0100 120 150 AT 3/0 94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil35.4 x 32.8 x 1160 144 17,821 151 181 250 AT Kcmil 300 kcmil160 192 250 AT Kcmil 300 kcmil 149 @ 0.9 PF 372 400 AT Kcmil35.4 x 32.8 x 1230 152 25,060 212 255 350 AT Kcmil 2 x 250 kcmil225 271 350 AT Kcmil 2 x 250 kcmil 210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil51.2 x 32.7 x 1230 189 31,659 312 376 500 AT 250 kcmil 2 x 300 kcmil300 361 500 AT 4/0 2 x 250 kcmil 309 @ 1.0 PF 772 800 AT 400 kcmil70.9 x 32.7 x 3300 205 52.8 23.6 42.3 521 626 800 AT 300 kcmil 3 x 350 kcmil500 601 800 AT 300 kcmil 3 x 350 kcmil 512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil90.6 x 32.7 x 4255 207 79,147 781 939 1400 a 500 kcmil750 902 1200 a X350 kcmil 4 x 400 kcmil 776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmilPage Page Industrial Division
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