Toshiba G9000 operation manual Important Notice, Uninterruptible Power System

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IMPORTANT NOTICE

The Instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should further information be required or should particular problems arise which are not covered sufficiently the matter should be referred to the local TOSHIBA sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing equipment, commitment, or relationship. The sales contract contains the entire obligation of TOSHIBA INTERNATIONAL CORPORATION. The warranty contained in the contract between the parties is the sole warranty of TOSHIBA, and any statements contained herein do not create new warranties or modify the existing warranty.

Any Electrical or mechanical modifications to this equipment without prior written consent of TOSHIBA will void all warranties and may void UL/CUL listing. Unauthorized modifications may also result in equipment damage, personal injury, or loss of life.

UNINTERRUPTIBLE POWER SYSTEM

If additional information or technical assistance is required call TOSHIBA Customer Support Center toll free at 1- 800-231-1412, or write to: Toshiba International Corporation, 13131 West Little York Road, Houston, TX 77041-9990 Attn: UPS Product Manager.

Please complete the following information for your records. Unless otherwise specified on the warranty card, the warranty period for the UPS or UPS part is 36 months from the shipment date (see bill of lading).

Unless otherwise specified on the warranty card, the warranty period for a UPS battery is 36 months full replacement, and an additional 7 years pro-rated from the shipment date (see bill of lading).

Keep this manual with the UPS equipment. Job Number:

Model Number:

Serial Number:

Application:

Shipping Date:

Date of Installation:

Inspected By:

G9000 Installation and Operation Manual

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Contents Document 4GBA0012 Rev. E January Page Document No GBA0012 Rev. E January Page Important Notice Uninterruptible Power SystemPurpose and Scope of Manual Table of Contents List of Tables List of Figures Power wire connections parallel system configuration How to use this Manual Important Safety Instructions Safety Precautions Environment standard UPS Installation EnvironmentCapacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a General Definitions Operation Overview CB3 Mccb Single Line Diagram Battery Operation Page 1 UPS Parts Location 80,100kVA UPS cabinet Front Inside View UPS cabinet Front ViewUPS Parts Location 300kVA Door Backside Main Cabinet Backside of Left Door 4 UPS Parts Location 500kVA UPS cabinet Front ViewItem 10 Grounding bar is not shown in .4.5. Refer to Figure 12. SW5 13. SW6 Reset switch Button Test switchCN96 CN95 CN94 1 Parallel I/F PCB IFAU-08 80-225kVALCD Touch Panel Monitor Display External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 boardDescription of Figures 1.4.1-5 to External contact signal terminal block 15 L S/W switch for Service Personnel onlyRefer to Figures 3.7.1 to 3.7.4 for details AC input, AC output, DC input terminal80kVA / 72kW 480V SpecificationsWidth Depth Height Gross Weight Lbs KVA Width Depth Height Net Weight TypicalUPS Lbs Heating KVA Knockout KBTU/hAC Input A Detail of SpecificationsCooling Operating TemperaturePhase I 80-225kVA Phase II 300-750kVA Output Capacity of Equipment Number Application Rating of Contactors, Breakers and FusesOperator Controls and Indicators EPO Button Emergency Power Off button Battery operation Battery OP. orangeLED Display Load on inverter Load on Inverter greenStartup/Shutdown Guidance Figures 2.3.1 to Liquid Crystal DisplayMenu 2 Startup guidance 2 Output values 1 Log menu Fault Indication Input Power FailureMessage Summary Alarm Triggers on fault alarm only External Signal Terminal BlockOUT8 Total Alarm Triggers on any alarm including faults TN2TN1 Battery Breaker PanelTerminals 7 to 8 Battery Operation contact OUT3 Output Contacts for external alarm annunciationTerminals 11 to 12 Battery Low Voltage contact OUT5 Terminals 3 to 4 Load on Bypass contact OUT112 Remote Start Contact Connections Input Contacts for remote access of UPSTerminals 13 to 14 Power Demand Command contact input IN4 Terminals 11 to 12 Battery Temp. High contact input IN3Used to perform a remote UPS Emergency Power Off EPO Terminals 9 to 10 Remote Inverter Stop input terminal IN2RemotEyeII Introduction 13.1 Configuration of the RemotEyeII Overview 80-225kVADPAU-81 Back of the front door Main cabinet RemotEyeIISW1 Cable2 Cable3 Provided PSAU-60SW1 Back of the front left door Main cabinetProvided PSAU-60 PS1 Cable1 Cable1 3BBA0083P001 Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable15 PSAU-60 PCB PS1 Connector Definition Figure Transportation Installation Transportation and InstallationInstallation Procedure Space requirement for routine maintenanceProcedure for Cable Connections External Battery SupplyUPS Capacity DC Voltage KVA Rating Current Permitted aRequired Page Recommended Cable Sizes UPS Terminal Designation Crimp Type Compression LugInput A40,B40,C40 Location of bus bars and terminal blocks Bottom EntryUPS module UPS module 300kVA Detailed Power TerminalsUPS module 500kVA A50, B50, C50 Grounding Bar not shown 18.5UPS module 750kVA AC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7BUS BAR Detail TOP View BUS BAR Detail TOP View BUS BAR Connection TOP View Alternate Landing Main Cabinet BUS BAR Connection DC Breaker for Battery Breaker 52Ln *1 AC output CB2 BatteryBypass52S Converter CB1 /Charger Inverter 52C UPS-1 UPS-1 ~~~~~ UPS-1 No.N UPS Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or ~~~~~ Circuit protectors location Operating ProceduresOperation Menu Shut-down ProcedureUPS Bypass Operation ProcedureLCD Screen MMS Operation MMS Start-up ProcedureResponse to UPS Failure UPS Component Parts BatteryReplace battery if its capacity is within this percentage Fault Codes Failure Code List Fault Code CB2 Open DC Unbalanced Overvoltage Engineer Inverter Call Service 52S Abnormal Daily Inspection How to perform daily inspectionPage Variations Consult latest edition of applicableNational and local codes for possible 114 150 AT 3/0 27.6 x 32.8 x 855 136 13,463100 120 150 AT 3/0 94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil151 181 250 AT Kcmil 300 kcmil 35.4 x 32.8 x 1160 144 17,821160 192 250 AT Kcmil 300 kcmil 149 @ 0.9 PF 372 400 AT Kcmil212 255 350 AT Kcmil 2 x 250 kcmil 35.4 x 32.8 x 1230 152 25,060225 271 350 AT Kcmil 2 x 250 kcmil 210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil312 376 500 AT 250 kcmil 2 x 300 kcmil 51.2 x 32.7 x 1230 189 31,659300 361 500 AT 4/0 2 x 250 kcmil 309 @ 1.0 PF 772 800 AT 400 kcmil521 626 800 AT 300 kcmil 3 x 350 kcmil 70.9 x 32.7 x 3300 205 52.8 23.6 42.3500 601 800 AT 300 kcmil 3 x 350 kcmil 512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil781 939 1400 a 500 kcmil 90.6 x 32.7 x 4255 207 79,147750 902 1200 a X350 kcmil 4 x 400 kcmil 776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmilPage Page Industrial Division

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