Toshiba G9000 operation manual Crimp Type Compression Lug, UPS Terminal Designation

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TABLE 3.5 Crimp Type Compression Lug

WIRE		WIRE	RECOMMENDATION		CRIMP TOOL REQUIRED
SIZE		STRAND			BURNDY TYPE Y35 OR Y46
(CODE)		CLASS	VENDOR	CAT. NO.	COLOR KEY	DIE INDEX
1 AWG		B	BURNDY	YA1C	GREEN	11 / 375
		I	ILSCO	CRA-1L	GREEN	11 / 375
		I	BURNDY	YA25-LB	---	1019
1/0 AWG		B	BURNDY	YA25	PINK	12 / 348
		I	ILSCO	CRA-1/OL	PINK	12 / 348
		I	BURNDY	YA25-LB	---	1020
2/0 AWG		B	BURNDY	YA26	BLACK	13
		I	ILSCO	CRA-2/OL	BLACK	13
		I	BURNDY	YA27-LB	---	1021
3/0 AWG		B	BURNDY	YA27	ORANGE	14 / 101
		I	ILSCO	CRB-3/OL	ORANGE	14 / 101
		I	BURNDY	YA28-LB	---	1022
4/0 AWG		B	BURNDY	YA28	PURPLE	15
		I	ILSCO	CRB-4/OL	PURPLE	15
		I	BURNDY	YA29-LB	---	1023
250 MCM		B	BURNDY	YA29	YELLOW	16
		I	ILSCO	CRA-250L	YELLOW	16
		I	BURNDY	YA30-LB	---	1024
300 MCM		B	BURNDY	YA30	WHITE	17 / 298
		I	ILSCO	CRA-300L	WHITE	17 / 298
		I	BURNDY	YA32-LB	---	1026
350 MCM		B	BURNDY	YA31	RED	18 / 324
		I	ILSCO	CRA-350L	RED	18 / 324
		I	BURNDY	YA34-LB	---	1027
400 MCM		B	BURNDY	YA32	BLUE	19 / 470
		I	ILSCO	CRA-400L	BLUE	19 / 470
		I	BURNDY	YA36-LB	---	1027

500 MCM		B	BURNDY	YA34	BROWN	20 / 299
		I	ILSCO	CRA-500L	BROWN	20 / 299
		I	BURNDY	YA38-LB	---	1029

NOTE: When using crimp type lugs, the lugs should be crimped to the specifications given in the manufacturer's instructions for both crimp tool and lug.

Terminals

Bypass A40

Input B40

C40

AC Terminals

Input A

B

C

FIGURE 3.1 UPS Terminal Designation

			52S
		CB3	Static Transfer
			Static Transfer
			Switch
	Converter
CB1	/Charger	Inverter	52C	Terminals
CB1			52C	Terminals
				A50	AC
				B50	Output
				C50

Terminals

CB2

BP BN

External

Battery

50	G9000 Installation and Operation Manual

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Contents Document 4GBA0012 Rev. E January Page Document No GBA0012 Rev. E January Page Uninterruptible Power System Important NoticePurpose and Scope of Manual Table of Contents List of Tables List of Figures Power wire connections parallel system configuration How to use this Manual Important Safety Instructions Safety Precautions UPS Installation Environment Environment standardCapacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a General Definitions Operation Overview CB3 Mccb Single Line Diagram Battery Operation Page 1 UPS Parts Location 80,100kVA UPS cabinet Front View UPS Parts Location 300kVA Door Backside Main CabinetUPS cabinet Front Inside View 4 UPS Parts Location 500kVA UPS cabinet Front View Backside of Left DoorItem 10 Grounding bar is not shown in .4.5. Refer to Figure Reset switch Button Test switch 12. SW5 13. SW61 Parallel I/F PCB IFAU-08 80-225kVA CN96 CN95 CN94External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 board Description of Figures 1.4.1-5 toLCD Touch Panel Monitor Display 15 L S/W switch for Service Personnel only External contact signal terminal blockRefer to Figures 3.7.1 to 3.7.4 for details AC input, AC output, DC input terminalSpecifications 80kVA / 72kW 480VWidth Depth Height Net Weight Typical Width Depth Height Gross Weight Lbs KVAUPS Lbs Heating KVA Knockout KBTU/hA Detail of Specifications AC InputOperating Temperature CoolingPhase I 80-225kVA Phase II 300-750kVA Rating of Contactors, Breakers and Fuses Output Capacity of Equipment Number ApplicationOperator Controls and Indicators Battery operation Battery OP. orange EPO Button Emergency Power Off buttonLED Display Load on inverter Load on Inverter greenLiquid Crystal Display MenuStartup/Shutdown Guidance Figures 2.3.1 to 2 Startup guidance 2 Output values 1 Log menu Input Power Failure Fault IndicationMessage External Signal Terminal Block Summary Alarm Triggers on fault alarm onlyOUT8 Total Alarm Triggers on any alarm including faults TN2Battery Breaker Panel TN1Output Contacts for external alarm annunciation Terminals 7 to 8 Battery Operation contact OUT3Terminals 11 to 12 Battery Low Voltage contact OUT5 Terminals 3 to 4 Load on Bypass contact OUT1Input Contacts for remote access of UPS 12 Remote Start Contact ConnectionsTerminals 11 to 12 Battery Temp. High contact input IN3 Terminals 13 to 14 Power Demand Command contact input IN4Used to perform a remote UPS Emergency Power Off EPO Terminals 9 to 10 Remote Inverter Stop input terminal IN213.1 Configuration of the RemotEyeII Overview 80-225kVA RemotEyeII IntroductionBack of the front door Main cabinet RemotEyeII DPAU-81SW1 Cable2 Cable3 Provided PSAU-60Back of the front left door Main cabinet Provided PSAU-60 PS1 Cable1SW1 Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable Cable1 3BBA0083P00115 PSAU-60 PCB PS1 Connector Definition Figure Transportation and Installation Transportation InstallationInstallation Procedure Space requirement for routine maintenanceExternal Battery Supply Procedure for Cable ConnectionsUPS Capacity DC Voltage KVA Rating Current Permitted aRequired Page Recommended Cable Sizes Crimp Type Compression Lug UPS Terminal DesignationLocation of bus bars and terminal blocks Bottom Entry UPS moduleInput A40,B40,C40 Detailed Power Terminals UPS module 300kVAA50, B50, C50 Grounding Bar not shown 18.5 UPS module 500kVAAC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7 UPS module 750kVABUS BAR Detail TOP View BUS BAR Detail TOP View BUS BAR Connection TOP View Alternate Landing Main Cabinet BUS BAR Connection DC Breaker for Battery CB2 Battery Bypass52S Converter CB1 /Charger Inverter 52CBreaker 52Ln *1 AC output UPS-1 UPS-1 ~~~~~ UPS-1 No.N UPS Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or ~~~~~ Operating Procedures Circuit protectors locationShut-down Procedure Operation MenuBypass Operation Procedure UPSMMS Start-up Procedure LCD Screen MMS OperationResponse to UPS Failure Battery Replace battery if its capacity is within this percentageUPS Component Parts Fault Codes Failure Code List Fault Code CB2 Open DC Unbalanced Overvoltage Engineer Inverter Call Service 52S Abnormal How to perform daily inspection Daily InspectionPage Consult latest edition of applicable National and local codes for possibleVariations 27.6 x 32.8 x 855 136 13,463 114 150 AT 3/0100 120 150 AT 3/0 94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil35.4 x 32.8 x 1160 144 17,821 151 181 250 AT Kcmil 300 kcmil160 192 250 AT Kcmil 300 kcmil 149 @ 0.9 PF 372 400 AT Kcmil35.4 x 32.8 x 1230 152 25,060 212 255 350 AT Kcmil 2 x 250 kcmil225 271 350 AT Kcmil 2 x 250 kcmil 210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil51.2 x 32.7 x 1230 189 31,659 312 376 500 AT 250 kcmil 2 x 300 kcmil300 361 500 AT 4/0 2 x 250 kcmil 309 @ 1.0 PF 772 800 AT 400 kcmil70.9 x 32.7 x 3300 205 52.8 23.6 42.3 521 626 800 AT 300 kcmil 3 x 350 kcmil500 601 800 AT 300 kcmil 3 x 350 kcmil 512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil90.6 x 32.7 x 4255 207 79,147 781 939 1400 a 500 kcmil750 902 1200 a X350 kcmil 4 x 400 kcmil 776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmilPage Page Industrial Division

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