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1.3DEFINITIONS
UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) – All components within the UPS Module Cabinet and associated batteries that function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System".
UPS MODULE CABINET – The metal enclosure which contains the Converter / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, and internal control systems required to provide specified AC power to a load.
UPS MODULE – The Converter / Charger and Inverter assemblies which, under the direction of the internal control system and operator controls, provide specified AC power to a load.
INVERTER – The UPS components which contain the equipment and controls necessary to convert DC power from the Converter / Charger, or the battery, to AC power required by the critical load.
CONVERTER / CHARGER – The UPS components which contain the equipment and controls necessary to convert input AC power to regulated DC power required for battery charging and for supplying power to the Inverter.
STATIC TRANSFER SWITCH – The device which connects the critical load to the bypass line when the Inverter cannot supply continuous power.
BYPASS LINE – The line which conducts electricity directly from the input power source to the critical load during Maintenance or whenever the UPS is not completely operational.
AC INPUT POWER – Power provided by the electrical utility company, or auxiliary generator, which is connected to the UPS for supplying the critical load.
BATTERY – The rechargeable battery strings which supply DC power to the inverter to maintain continuous AC power to the load during AC input power failure conditions.
G9000 Installation and Operation Manual | 7 |
Contents
Document 4GBA0012 Rev. E January
Page
Document No GBA0012 Rev. E January
Page
Important Notice
Uninterruptible Power System
Purpose and Scope of Manual
Table of Contents
List of Tables
List of Figures
Power wire connections parallel system configuration
How to use this Manual
Important Safety Instructions
Safety Precautions
Environment standard
UPS Installation Environment
Capacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a
General
Definitions
Operation Overview
CB3 Mccb
Single Line Diagram Battery Operation
Page
1 UPS Parts Location 80,100kVA
UPS cabinet Front Inside View
UPS cabinet Front View
UPS Parts Location 300kVA Door Backside Main Cabinet
Backside of Left Door
4 UPS Parts Location 500kVA UPS cabinet Front View
Item 10 Grounding bar is not shown in .4.5. Refer to Figure
12. SW5 13. SW6
Reset switch Button Test switch
CN96 CN95 CN94
1 Parallel I/F PCB IFAU-08 80-225kVA
LCD Touch Panel Monitor Display
External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 board
Description of Figures 1.4.1-5 to
External contact signal terminal block
15 L S/W switch for Service Personnel only
Refer to Figures 3.7.1 to 3.7.4 for details
AC input, AC output, DC input terminal
80kVA / 72kW 480V
Specifications
Width Depth Height Gross Weight Lbs KVA
Width Depth Height Net Weight Typical
UPS
Lbs Heating KVA Knockout KBTU/h
AC Input
A Detail of Specifications
Cooling
Operating Temperature
Phase I 80-225kVA Phase II 300-750kVA
Output Capacity of Equipment Number Application
Rating of Contactors, Breakers and Fuses
Operator Controls and Indicators
EPO Button Emergency Power Off button
Battery operation Battery OP. orange
LED Display
Load on inverter Load on Inverter green
Startup/Shutdown Guidance Figures 2.3.1 to
Liquid Crystal Display
Menu
2 Startup guidance
2 Output values
1 Log menu
Fault Indication
Input Power Failure
Message
Summary Alarm Triggers on fault alarm only
External Signal Terminal Block
OUT8 Total Alarm Triggers on any alarm including faults
TN2
TN1
Battery Breaker Panel
Terminals 7 to 8 Battery Operation contact OUT3
Output Contacts for external alarm annunciation
Terminals 11 to 12 Battery Low Voltage contact OUT5
Terminals 3 to 4 Load on Bypass contact OUT1
12 Remote Start Contact Connections
Input Contacts for remote access of UPS
Terminals 13 to 14 Power Demand Command contact input IN4
Terminals 11 to 12 Battery Temp. High contact input IN3
Used to perform a remote UPS Emergency Power Off EPO
Terminals 9 to 10 Remote Inverter Stop input terminal IN2
RemotEyeII Introduction
13.1 Configuration of the RemotEyeII Overview 80-225kVA
DPAU-81
Back of the front door Main cabinet RemotEyeII
SW1 Cable2 Cable3 Provided
PSAU-60
SW1
Back of the front left door Main cabinet
Provided PSAU-60 PS1 Cable1
Cable1 3BBA0083P001
Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable
15 PSAU-60 PCB PS1
Connector Definition Figure
Transportation Installation
Transportation and Installation
Installation Procedure
Space requirement for routine maintenance
Procedure for Cable Connections
External Battery Supply
UPS Capacity DC Voltage
KVA Rating Current Permitted a
Required
Page
Recommended Cable Sizes
UPS Terminal Designation
Crimp Type Compression Lug
Input A40,B40,C40
Location of bus bars and terminal blocks Bottom Entry
UPS module
UPS module 300kVA
Detailed Power Terminals
UPS module 500kVA
A50, B50, C50 Grounding Bar not shown 18.5
UPS module 750kVA
AC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7
BUS BAR Detail
TOP View
BUS BAR Detail TOP View
BUS BAR Connection TOP View Alternate
Landing Main Cabinet
BUS BAR Connection
DC Breaker for Battery
Breaker 52Ln *1 AC output
CB2 Battery
Bypass52S Converter CB1 /Charger Inverter 52C
UPS-1
UPS-1
~~~~~
UPS-1
No.N UPS
Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or
~~~~~
Circuit protectors location
Operating Procedures
Operation Menu
Shut-down Procedure
UPS
Bypass Operation Procedure
LCD Screen MMS Operation
MMS Start-up Procedure
Response to UPS Failure
UPS Component Parts
Battery
Replace battery if its capacity is within this percentage
Fault Codes
Failure Code List Fault Code
CB2 Open
DC Unbalanced
Overvoltage Engineer
Inverter Call Service
52S Abnormal
Daily Inspection
How to perform daily inspection
Page
Variations
Consult latest edition of applicable
National and local codes for possible
114 150 AT 3/0
27.6 x 32.8 x 855 136 13,463
100 120 150 AT 3/0
94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil
151 181 250 AT Kcmil 300 kcmil
35.4 x 32.8 x 1160 144 17,821
160 192 250 AT Kcmil 300 kcmil
149 @ 0.9 PF 372 400 AT Kcmil
212 255 350 AT Kcmil 2 x 250 kcmil
35.4 x 32.8 x 1230 152 25,060
225 271 350 AT Kcmil 2 x 250 kcmil
210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil
312 376 500 AT 250 kcmil 2 x 300 kcmil
51.2 x 32.7 x 1230 189 31,659
300 361 500 AT 4/0 2 x 250 kcmil
309 @ 1.0 PF 772 800 AT 400 kcmil
521 626 800 AT 300 kcmil 3 x 350 kcmil
70.9 x 32.7 x 3300 205 52.8 23.6 42.3
500 601 800 AT 300 kcmil 3 x 350 kcmil
512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil
781 939 1400 a 500 kcmil
90.6 x 32.7 x 4255 207 79,147
750 902 1200 a X350 kcmil 4 x 400 kcmil
776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmil
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Industrial Division