Toshiba G9000 operation manual 27.6 x 32.8 x 855 136 13,463, 114 150 AT 3/0, 100 120 150 AT 3/0

Page 96

Installation Planning Guide for 100kVA UPS

Standard System: 480V Input, 480V Output

General Mechanical Information

Dimensions

Weight

Floor

 

Approximate Full-Load

 

Mechanical Clearance (Inches)from UPS

 

 

Heat Rejection

 

for Ventilation and Maintenance Access

 

(W x D x H)

Loading

 

 

 

 

 

 

 

 

 

 

 

 

Inches

Lbs.

Lbs./ft. 2

 

Btu/Hr

 

Top

Front

Bottom

Sides**

Back

27.6” x 32.8” x 80.6”*

855

136

13,463

 

20”

40”

0”

0”

0”

*Height includes removable fan housing – Frame height is 78.7.”

**0” clearance for peripheral equipment, 1” clearance for walls.

Primary AC Input (480V 3-Phase / 3-Wire)

 

Maximum Input Power Demand

 

 

Suggested External

 

External Feeder Wire Size: Min. – Max. Per Phase

 

Normal Mode (Recharge Mode)

 

 

Overcurrent Protection

 

 

 

 

 

 

 

kVA

PF

Amps

 

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

95 (101)

>0.99

114 (121)

 

 

150 AT

 

2/0 – 3/0

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power

Suggested External

External Feeder Wire Size:

 

Demand

 

Overcurrent Protection

Min. – Max. Per Phase

kVA

PF

Amps

Amps

AWG or kcmil at 75º C Temp. Rating

100

0.9

120

150 AT

2/0 – 3/0

Battery Input (480VDC Nominal)

 

Battery Capacity Required

 

 

Maximum Discharge

 

 

Suggested External

 

External Feeder Wire Size: Min. Max.

 

for Full Load Output

 

 

at Full Load Output

 

 

Overcurrent Protection

 

 

kWB

 

 

Amps DC

 

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

94 @ 0.9 PF

 

235

 

 

250 AT

 

250 kcmil – 300 kcmil

AC Output (480/277V 3-Phase / 3-Wire)

 

 

Rated Output Power

 

Suggested External

 

 

 

External Feeder Wire Size:

 

 

 

 

 

Overcurrent Protection

 

 

 

Min. – Max. Per Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kVA

PF

 

Amps

 

 

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

 

 

100

0.9

 

120

 

 

150AT

 

 

2/0 – 3/0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Important Notes:

 

 

 

 

 

 

11. Cable sizing calculations based on the following assumptions:

 

 

 

1.

Maximum input current is limited to 106% of the full-load

 

 

 

 

 

- Minimum size is smallest size based on ampacity at 30 °C.

 

 

 

 

input current.

 

 

 

 

 

 

- Maximum size cable is based on cable bend radius

 

 

 

2.

Output load conductors are to be installed in separate

 

limitations at the UPS terminals.

 

 

 

 

conduit from input conductors.

 

 

 

 

- Not more than 3 current-carrying conductors installed in

 

 

 

3.

Control wires and power wires are to be installed in

 

conduit in ambient temperature of 30 °C.

 

 

 

 

separate conduits.

 

 

 

 

 

 

- Temperature rating of copper conductors/terminals: 75 °C.

 

 

 

4.

Recommended AC input and output overcurrent protection

 

- Reference: 2005 NEC Handbook, Table 310.16.

 

 

 

 

based on continuous full load current per NEC.

 

NOTE:

Consult latest edition of applicable

 

 

 

5.

Wiring shall comply with all applicable national and local

 

 

 

 

 

national and local codes for possible

 

 

 

 

electrical codes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

variations.

 

 

 

6.

Grounding conductors to be sized per NEC Article 250-122.

 

 

 

 

 

12. Ratings of wires and overcurrent devices are suggested

 

 

 

 

Neutral conductors to be sized per NEC Article 310.15.

 

 

 

 

 

 

 

 

φ

 

 

 

 

minimums.

Consult with a registered Professional Engineer

 

 

 

 

- Primary AC Input: 3 , 3-wire + ground.

 

within your local area for proper size selections.

 

 

 

 

- Alternate AC Input: 3φ, 3-wire + ground.

 

 

 

 

 

- AC Output: 3φ, 3-wire + ground.

 

 

 

 

 

 

 

 

 

- DC Input: 2-wire (Positive/Negative)

+ ground.

 

 

 

 

 

 

7.

Nominal battery voltage based on the use of VRLA type

 

TOSHIBA INTERNATIONAL CORPORATION

 

 

 

 

batteries (2.0 volts/cell nominal).

 

 

 

 

 

 

 

8.

Maximum battery discharge current based on lowest

 

13131 West Little York Road

 

 

 

 

permissible discharge voltage of 1.67 VPC.

 

Houston, TX 77041

 

 

 

9.

DC wires should be sized to allow not more than a 2-volt

 

Telephone: (800) 231-1412

 

 

 

 

drop at maximum discharge current.

 

 

 

Fax: (713) 896-5212

 

 

 

10. Weights do not include batteries or other auxiliary

 

 

 

 

 

Web Site: www.toshiba.com/ind

 

 

 

 

equipment external to the UPS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

86

G9000 Installation and Operation Manual

Image 96
Contents Document 4GBA0012 Rev. E January Page Document No GBA0012 Rev. E January Page Uninterruptible Power System Important NoticePurpose and Scope of Manual Table of Contents List of Tables List of Figures Power wire connections parallel system configuration How to use this Manual Important Safety Instructions Safety Precautions UPS Installation Environment Environment standardCapacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a General Definitions Operation Overview CB3 Mccb Single Line Diagram Battery Operation Page 1 UPS Parts Location 80,100kVA UPS cabinet Front View UPS Parts Location 300kVA Door Backside Main CabinetUPS cabinet Front Inside View 4 UPS Parts Location 500kVA UPS cabinet Front View Backside of Left DoorItem 10 Grounding bar is not shown in .4.5. Refer to Figure Reset switch Button Test switch 12. SW5 13. SW61 Parallel I/F PCB IFAU-08 80-225kVA CN96 CN95 CN94External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 board Description of Figures 1.4.1-5 toLCD Touch Panel Monitor Display 15 L S/W switch for Service Personnel only External contact signal terminal blockRefer to Figures 3.7.1 to 3.7.4 for details AC input, AC output, DC input terminalSpecifications 80kVA / 72kW 480VWidth Depth Height Net Weight Typical Width Depth Height Gross Weight Lbs KVAUPS Lbs Heating KVA Knockout KBTU/hA Detail of Specifications AC InputOperating Temperature CoolingPhase I 80-225kVA Phase II 300-750kVA Rating of Contactors, Breakers and Fuses Output Capacity of Equipment Number ApplicationOperator Controls and Indicators Battery operation Battery OP. orange EPO Button Emergency Power Off buttonLED Display Load on inverter Load on Inverter greenLiquid Crystal Display MenuStartup/Shutdown Guidance Figures 2.3.1 to 2 Startup guidance 2 Output values 1 Log menu Input Power Failure Fault IndicationMessage External Signal Terminal Block Summary Alarm Triggers on fault alarm onlyOUT8 Total Alarm Triggers on any alarm including faults TN2Battery Breaker Panel TN1Output Contacts for external alarm annunciation Terminals 7 to 8 Battery Operation contact OUT3Terminals 11 to 12 Battery Low Voltage contact OUT5 Terminals 3 to 4 Load on Bypass contact OUT1Input Contacts for remote access of UPS 12 Remote Start Contact ConnectionsTerminals 11 to 12 Battery Temp. High contact input IN3 Terminals 13 to 14 Power Demand Command contact input IN4Used to perform a remote UPS Emergency Power Off EPO Terminals 9 to 10 Remote Inverter Stop input terminal IN213.1 Configuration of the RemotEyeII Overview 80-225kVA RemotEyeII IntroductionBack of the front door Main cabinet RemotEyeII DPAU-81SW1 Cable2 Cable3 Provided PSAU-60Back of the front left door Main cabinet Provided PSAU-60 PS1 Cable1SW1 Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable Cable1 3BBA0083P00115 PSAU-60 PCB PS1 Connector Definition Figure Transportation and Installation Transportation InstallationInstallation Procedure Space requirement for routine maintenanceExternal Battery Supply Procedure for Cable ConnectionsUPS Capacity DC Voltage KVA Rating Current Permitted aRequired Page Recommended Cable Sizes Crimp Type Compression Lug UPS Terminal DesignationLocation of bus bars and terminal blocks Bottom Entry UPS moduleInput A40,B40,C40 Detailed Power Terminals UPS module 300kVAA50, B50, C50 Grounding Bar not shown 18.5 UPS module 500kVAAC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7 UPS module 750kVABUS BAR Detail TOP View BUS BAR Detail TOP View BUS BAR Connection TOP View Alternate Landing Main Cabinet BUS BAR Connection DC Breaker for Battery CB2 Battery Bypass52S Converter CB1 /Charger Inverter 52CBreaker 52Ln *1 AC output UPS-1 UPS-1 ~~~~~ UPS-1 No.N UPS Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or ~~~~~ Operating Procedures Circuit protectors locationShut-down Procedure Operation MenuBypass Operation Procedure UPSMMS Start-up Procedure LCD Screen MMS OperationResponse to UPS Failure Battery Replace battery if its capacity is within this percentageUPS Component Parts Fault Codes Failure Code List Fault Code CB2 Open DC Unbalanced Overvoltage Engineer Inverter Call Service 52S Abnormal How to perform daily inspection Daily InspectionPage Consult latest edition of applicable National and local codes for possibleVariations 27.6 x 32.8 x 855 136 13,463 114 150 AT 3/0100 120 150 AT 3/0 94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil35.4 x 32.8 x 1160 144 17,821 151 181 250 AT Kcmil 300 kcmil160 192 250 AT Kcmil 300 kcmil 149 @ 0.9 PF 372 400 AT Kcmil35.4 x 32.8 x 1230 152 25,060 212 255 350 AT Kcmil 2 x 250 kcmil225 271 350 AT Kcmil 2 x 250 kcmil 210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil51.2 x 32.7 x 1230 189 31,659 312 376 500 AT 250 kcmil 2 x 300 kcmil300 361 500 AT 4/0 2 x 250 kcmil 309 @ 1.0 PF 772 800 AT 400 kcmil70.9 x 32.7 x 3300 205 52.8 23.6 42.3 521 626 800 AT 300 kcmil 3 x 350 kcmil500 601 800 AT 300 kcmil 3 x 350 kcmil 512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil90.6 x 32.7 x 4255 207 79,147 781 939 1400 a 500 kcmil750 902 1200 a X350 kcmil 4 x 400 kcmil 776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmilPage Page Industrial Division
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