Toshiba G9000 operation manual 90.6 x 32.7 x 4255 207 79,147, 781 939 1400 a 500 kcmil

Page 101

Installation Planning Guide for 750kVA UPS

Standard System: 480V Input, 480V Output

General Mechanical Information

 

Dimensions

 

Weight

 

Floor

 

Approximate Full-Load

 

Mechanical Clearance (Inches)from UPS

 

 

 

 

 

 

Heat Rejection

 

for Ventilation and Maintenance Access

 

 

 

(W x D x H)

 

 

Loading

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inches

 

Lbs.

 

Lbs./ft. 2

 

Btu/Hr

 

Top

Front

Bottom

Sides**

 

Back

 

90.6” x 32.7” x 80.7”*

 

4255

 

207

 

79,147

 

20”

40”

0”

0”

 

0”

*Height includes removable fan housing – Frame height is 78.7”.

**0” clearance for peripheral equipment, 1” clearance for walls.

Primary AC Input (480V 3-Phase / 3-Wire)

 

Maximum Input Power Demand

 

 

Suggested External

 

External Feeder Wire Size: Min. – Max. Per Phase

 

Normal Mode (Recharge Mode)

 

 

Overcurrent Protection

 

 

 

 

 

 

 

kVA

PF

Amps

 

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

781 (875)

>0.99

939 (1052)

 

 

1400 A

 

(4) x 500 kcmil

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power Demand

 

Suggested External

 

 

External Feeder Wire Size:

 

 

Overcurrent Protection

 

 

Min. – Max. Per Phase

 

 

 

 

 

 

 

 

kVA

PF

Amps (Max.)

 

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

750

1.0

902

 

1200 A

 

 

(4) x350 kcmil – (4) x 400 kcmil

 

Battery Input (480VDC Nominal)

 

Battery Capacity Required

 

 

Discharge at Full

 

Suggested External

 

External Feeder Wire Size:

 

for Full Load Output

 

 

Load

 

Overcurrent Protection

 

 

 

 

 

 

 

 

kWB

 

 

Amps DC

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

776 @ 1.0 PF

 

1935

 

2000 AT

 

(6) x 400 kcmil – (6) x 500 kcmil

* Contact factory rep for alternate configurations.

AC Output (480V 3-Phase / 3-Wire)

Rated Output Power

 

Suggested External

 

 

External Feeder Wire Size:

 

 

Overcurrent Protection

 

 

Min. – Max. Per Phase

 

 

 

 

 

 

 

 

kVA

PF

Amps

 

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

750

1.0

902

 

1200 A

 

 

(4) x350 kcmil – (4) x 400 kcmil

 

Important Notes:

1.Maximum input current is limited to 106% of the full-load input current.

2.Output load conductors are to be installed in separate conduit from input conductors.

3.Control wires and power wires are to be installed in separate conduits.

4.Recommended AC input and output overcurrent protection based on continuous full load current per NEC.

5.Wiring shall comply with all applicable national and local electrical codes.

6.Grounding conductors to be sized per NEC Article 250-122. Neutral conductors to be sized per NEC Article 310.15.

-Primary AC Input: 3φ, 3-wire + ground.

-Alternate AC Input: 3φ, 3-wire + ground.

-AC Output: 3φ, 3-wire + ground.

- DC Input: 2-wire (Positive/Negative) + ground.

7.Nominal battery voltage based on the use of VRLA type batteries (2.0 volts/cell nominal).

8.Maximum battery discharge current based on lowest permissible discharge voltage of 1.67 VPC.

9.DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current.

10.Weights do not include batteries or other auxiliary equipment external to the UPS.

11.Cable sizing calculations based on the following assumptions:

-Minimum size is smallest size based on ampacity at 30 °C.

-Maximum size cable is based on cable bend radius limitations at the UPS terminals.

-Not more than 3 current-carrying conductors installed in conduit in ambient temperature of 30 °C.

-Temperature rating of copper conductors/terminals: 75 °C.

-Reference: 2005 NEC Handbook, Table 310.16.

NOTE: Consult latest edition of applicable national and local codes for possible variations.

12.Ratings of wires and overcurrent devices are suggested minimums. Consult with a registered Professional Engineer within your local area for proper size selections.

TOSHIBA INTERNATIONAL CORPORATION

13131 West Little York Road

Houston, TX 77041

Telephone: (800) 231-1412

Fax: (713) 896-5212

Web Site: www.toshiba.com/ind

G9000 Installation and Operation Manual

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Contents Document 4GBA0012 Rev. E January Page Document No GBA0012 Rev. E January Page Important Notice Uninterruptible Power SystemPurpose and Scope of Manual Table of Contents List of Tables List of Figures Power wire connections parallel system configuration How to use this Manual Important Safety Instructions Safety Precautions Environment standard UPS Installation EnvironmentCapacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a General Definitions Operation Overview CB3 Mccb Single Line Diagram Battery Operation Page 1 UPS Parts Location 80,100kVA UPS cabinet Front Inside View UPS cabinet Front ViewUPS Parts Location 300kVA Door Backside Main Cabinet Backside of Left Door 4 UPS Parts Location 500kVA UPS cabinet Front ViewItem 10 Grounding bar is not shown in .4.5. Refer to Figure 12. SW5 13. SW6 Reset switch Button Test switchCN96 CN95 CN94 1 Parallel I/F PCB IFAU-08 80-225kVALCD Touch Panel Monitor Display External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 boardDescription of Figures 1.4.1-5 to External contact signal terminal block 15 L S/W switch for Service Personnel onlyRefer to Figures 3.7.1 to 3.7.4 for details AC input, AC output, DC input terminal80kVA / 72kW 480V SpecificationsWidth Depth Height Gross Weight Lbs KVA Width Depth Height Net Weight TypicalUPS Lbs Heating KVA Knockout KBTU/hAC Input A Detail of SpecificationsCooling Operating TemperaturePhase I 80-225kVA Phase II 300-750kVA Output Capacity of Equipment Number Application Rating of Contactors, Breakers and FusesOperator Controls and Indicators EPO Button Emergency Power Off button Battery operation Battery OP. orangeLED Display Load on inverter Load on Inverter greenStartup/Shutdown Guidance Figures 2.3.1 to Liquid Crystal DisplayMenu 2 Startup guidance 2 Output values 1 Log menu Fault Indication Input Power FailureMessage Summary Alarm Triggers on fault alarm only External Signal Terminal BlockOUT8 Total Alarm Triggers on any alarm including faults TN2TN1 Battery Breaker PanelTerminals 7 to 8 Battery Operation contact OUT3 Output Contacts for external alarm annunciationTerminals 11 to 12 Battery Low Voltage contact OUT5 Terminals 3 to 4 Load on Bypass contact OUT112 Remote Start Contact Connections Input Contacts for remote access of UPSTerminals 13 to 14 Power Demand Command contact input IN4 Terminals 11 to 12 Battery Temp. High contact input IN3Used to perform a remote UPS Emergency Power Off EPO Terminals 9 to 10 Remote Inverter Stop input terminal IN2RemotEyeII Introduction 13.1 Configuration of the RemotEyeII Overview 80-225kVADPAU-81 Back of the front door Main cabinet RemotEyeIISW1 Cable2 Cable3 Provided PSAU-60SW1 Back of the front left door Main cabinetProvided PSAU-60 PS1 Cable1 Cable1 3BBA0083P001 Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable15 PSAU-60 PCB PS1 Connector Definition Figure Transportation Installation Transportation and InstallationInstallation Procedure Space requirement for routine maintenanceProcedure for Cable Connections External Battery SupplyUPS Capacity DC Voltage KVA Rating Current Permitted aRequired Page Recommended Cable Sizes UPS Terminal Designation Crimp Type Compression LugInput A40,B40,C40 Location of bus bars and terminal blocks Bottom EntryUPS module UPS module 300kVA Detailed Power TerminalsUPS module 500kVA A50, B50, C50 Grounding Bar not shown 18.5UPS module 750kVA AC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7BUS BAR Detail TOP View BUS BAR Detail TOP View BUS BAR Connection TOP View Alternate Landing Main Cabinet BUS BAR Connection DC Breaker for Battery Breaker 52Ln *1 AC output CB2 BatteryBypass52S Converter CB1 /Charger Inverter 52C UPS-1 UPS-1 ~~~~~ UPS-1 No.N UPS Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or ~~~~~ Circuit protectors location Operating ProceduresOperation Menu Shut-down ProcedureUPS Bypass Operation ProcedureLCD Screen MMS Operation MMS Start-up ProcedureResponse to UPS Failure UPS Component Parts BatteryReplace battery if its capacity is within this percentage Fault Codes Failure Code List Fault Code CB2 Open DC Unbalanced Overvoltage Engineer Inverter Call Service 52S Abnormal Daily Inspection How to perform daily inspectionPage Variations Consult latest edition of applicableNational and local codes for possible 114 150 AT 3/0 27.6 x 32.8 x 855 136 13,463100 120 150 AT 3/0 94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil151 181 250 AT Kcmil 300 kcmil 35.4 x 32.8 x 1160 144 17,821160 192 250 AT Kcmil 300 kcmil 149 @ 0.9 PF 372 400 AT Kcmil212 255 350 AT Kcmil 2 x 250 kcmil 35.4 x 32.8 x 1230 152 25,060225 271 350 AT Kcmil 2 x 250 kcmil 210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil312 376 500 AT 250 kcmil 2 x 300 kcmil 51.2 x 32.7 x 1230 189 31,659300 361 500 AT 4/0 2 x 250 kcmil 309 @ 1.0 PF 772 800 AT 400 kcmil521 626 800 AT 300 kcmil 3 x 350 kcmil 70.9 x 32.7 x 3300 205 52.8 23.6 42.3500 601 800 AT 300 kcmil 3 x 350 kcmil 512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil781 939 1400 a 500 kcmil 90.6 x 32.7 x 4255 207 79,147750 902 1200 a X350 kcmil 4 x 400 kcmil 776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmilPage Page Industrial Division
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