Toshiba G9000 Consult latest edition of applicable, National and local codes for possible

Page 95

APPENDIX A Installation Planning Guides (IPG)

Installation Planning Guide for 80kVA UPS

Standard System: 480V Input, 480V Output

General Mechanical Information

Dimensions

Weigh

Floor

 

Approximate Full-Load

 

Mechanical Clearance (Inches)from UPS

 

 

Heat Rejection

 

for Ventilation and Maintenance Access

 

(W x D x H)

t

Loading

 

 

 

 

 

 

 

 

 

 

 

Inches

Lbs.

Lbs./ft. 2

 

Btu/Hr

 

Top

Front

Bottom

Sides**

Back

27.6” x 32.8” x 80.6”*

855

136

10,771

 

20”

40”

0”

0”

0”

*Height includes removable fan housing – Frame height is 78.7”.

**0” clearance for peripheral equipment, 1” clearance for walls.

Primary AC Input (480V 3-Phase / 3-Wire)

 

Maximum Input Power Demand

 

 

Suggested External

 

External Feeder Wire Size: Min. – Max. Per Phase

 

Normal Mode (Recharge Mode)

 

 

Overcurrent Protection

 

 

 

 

 

 

 

kVA

PF

Amps

 

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

76 (80)

>0.99

91 (97)

 

 

125 AT

 

#1 – 1/0

Alternate (Bypass) AC Input (480V 3-Phase / 3-Wire)

Maximum Input Power

Suggested External

External Feeder Wire Size:

 

Demand

 

Overcurrent Protection

Min. – Max. Per Phase

kVA

PF

Amps

Amps

AWG or kcmil at 75º C Temp. Rating

80

0.9

96

125 AT

#1 – 1/0

Battery Input (480VDC Nominal)

 

Battery Capacity Required

 

 

Maximum Discharge

 

 

Suggested External

 

External Feeder Wire Size: Min. – Max.

 

for Full Load Output

 

 

at Full Load Output

 

 

Overcurrent Protection

 

 

 

 

 

 

 

 

 

kWB

 

 

Amps DC

 

 

Amps

 

AWG or kcmil at 75º C Temp. Rating

 

75 @ 0.9 PF

 

188

 

 

200 AT

 

3/0 – 250 kcmil

AC Output (480V 3-Phase / 3-Wire)

 

 

Rated Output Power

 

Suggested External

 

 

 

External Feeder Wire Size:

 

 

 

 

 

Overcurrent Protection

 

 

 

Min. – Max. Per Phase

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

kVA

PF

 

Amps

 

 

Amps

 

 

AWG or kcmil at 75º C Temp. Rating

 

 

 

 

80

0.9

 

96

 

 

125 AT

 

 

#1 – 1/0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Important Notes:

 

 

 

 

 

 

11. Cable sizing calculations based on the following assumptions:

 

 

 

1.

Maximum input current is limited to 106% of the full-load

 

 

 

 

 

- Minimum size is smallest size based on ampacity at 30 °C.

 

 

 

 

input current.

 

 

 

 

 

 

- Maximum size cable is based on cable bend radius

 

 

 

2.

Output load conductors are to be installed in separate

 

limitations at the UPS terminals.

 

 

 

 

conduit from input conductors.

 

 

 

 

- Not more than 3 current-carrying conductors installed in

 

 

 

3.

Control wires and power wires are to be installed in separate

 

conduit in ambient temperature of 30 °C.

 

 

 

 

conduits.

 

 

 

 

 

 

- Temperature rating of copper conductors/terminals: 75 °C.

 

 

 

4.

Recommended AC input and output overcurrent protection

 

- Reference: 2005 NEC Handbook, Table 310.16.

 

 

 

 

based on continuous full load current per NEC.

 

NOTE:

Consult latest edition of applicable

 

 

 

5.

Wiring shall comply with all applicable national and local

 

 

 

 

 

national and local codes for possible

 

 

 

 

electrical codes.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

variations.

 

 

 

6.

Grounding conductors to be sized per NEC Article 250-122.

 

 

 

 

 

12. Ratings of wires and overcurrent devices are suggested

 

 

 

 

Neutral conductors to be sized per NEC Article 310.15.

 

 

 

 

 

 

 

 

φ

 

 

 

 

minimums.

Consult with a registered Professional Engineer

 

 

 

 

- Primary AC Input: 3 , 3-wire + ground.

 

within your local area for proper size selections.

 

 

 

 

- Alternate AC Input: 3φ, 3-wire + ground.

 

 

 

 

 

- AC Output: 3φ, 3-wire + ground.

 

 

 

 

 

 

 

 

 

- DC Input: 2-wire (Positive/Negative)

+ ground.

 

 

 

 

 

 

7.

Nominal battery voltage based on the use of VRLA type

 

TOSHIBA INTERNATIONAL CORPORATION

 

 

 

 

batteries (2.0 volts/cell nominal).

 

 

 

 

 

 

 

8.

Maximum battery discharge current based on lowest

 

13131 West Little York Road

 

 

 

 

permissible discharge voltage of 1.67 VPC.

 

Houston, TX 77041

 

 

 

9.

DC wires should be sized to allow not more than a 2-volt

 

Telephone: (800) 231-1412

 

 

 

 

drop at maximum discharge current.

 

 

 

Fax: (713) 896-5212

 

 

 

10. Weights do not include batteries or other auxiliary equipment

 

 

 

 

 

Web Site: www.toshiba.com/ind

 

 

 

 

external to the UPS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G9000 Installation and Operation Manual

85

Page 94 Page 96
Image 95
Page 94 Page 96
Contents Document 4GBA0012 Rev. E January Page Document No GBA0012 Rev. E January Page Important Notice Uninterruptible Power SystemPurpose and Scope of Manual Table of Contents List of Tables List of Figures Power wire connections parallel system configuration How to use this Manual Important Safety Instructions Safety Precautions Environment standard UPS Installation EnvironmentCapacity kVA Bypass Voltage Vac Bypass Rating Aac Breaker a General Definitions Operation Overview CB3 Mccb Single Line Diagram Battery Operation Page 1 UPS Parts Location 80,100kVA UPS cabinet Front Inside View UPS cabinet Front ViewUPS Parts Location 300kVA Door Backside Main Cabinet Backside of Left Door 4 UPS Parts Location 500kVA UPS cabinet Front ViewItem 10 Grounding bar is not shown in .4.5. Refer to Figure 12. SW5 13. SW6 Reset switch Button Test switchCN96 CN95 CN94 1 Parallel I/F PCB IFAU-08 80-225kVALCD Touch Panel Monitor Display External I/F PCB IOAU-09 Figure Signal I/F on IOAU-09 boardDescription of Figures 1.4.1-5 to AC input, AC output, DC input terminal 15 L S/W switch for Service Personnel onlyExternal contact signal terminal block Refer to Figures 3.7.1 to 3.7.4 for details80kVA / 72kW 480V SpecificationsLbs Heating KVA Knockout KBTU/h Width Depth Height Net Weight TypicalWidth Depth Height Gross Weight Lbs KVA UPSAC Input A Detail of SpecificationsCooling Operating TemperaturePhase I 80-225kVA Phase II 300-750kVA Output Capacity of Equipment Number Application Rating of Contactors, Breakers and FusesOperator Controls and Indicators Load on inverter Load on Inverter green Battery operation Battery OP. orangeEPO Button Emergency Power Off button LED DisplayStartup/Shutdown Guidance Figures 2.3.1 to Liquid Crystal DisplayMenu 2 Startup guidance 2 Output values 1 Log menu Fault Indication Input Power FailureMessage TN2 External Signal Terminal BlockSummary Alarm Triggers on fault alarm only OUT8 Total Alarm Triggers on any alarm including faultsTN1 Battery Breaker PanelTerminals 3 to 4 Load on Bypass contact OUT1 Output Contacts for external alarm annunciationTerminals 7 to 8 Battery Operation contact OUT3 Terminals 11 to 12 Battery Low Voltage contact OUT512 Remote Start Contact Connections Input Contacts for remote access of UPSTerminals 9 to 10 Remote Inverter Stop input terminal IN2 Terminals 11 to 12 Battery Temp. High contact input IN3Terminals 13 to 14 Power Demand Command contact input IN4 Used to perform a remote UPS Emergency Power Off EPORemotEyeII Introduction 13.1 Configuration of the RemotEyeII Overview 80-225kVAPSAU-60 Back of the front door Main cabinet RemotEyeIIDPAU-81 SW1 Cable2 Cable3 ProvidedSW1 Back of the front left door Main cabinetProvided PSAU-60 PS1 Cable1 Cable1 3BBA0083P001 Male Cable3 12V Power Cable Cable2 Sub 9-pin Cable15 PSAU-60 PCB PS1 Connector Definition Figure Space requirement for routine maintenance Transportation and InstallationTransportation Installation Installation ProcedureKVA Rating Current Permitted a External Battery SupplyProcedure for Cable Connections UPS Capacity DC VoltageRequired Page Recommended Cable Sizes UPS Terminal Designation Crimp Type Compression LugInput A40,B40,C40 Location of bus bars and terminal blocks Bottom EntryUPS module UPS module 300kVA Detailed Power TerminalsUPS module 500kVA A50, B50, C50 Grounding Bar not shown 18.5UPS module 750kVA AC Output 78.7 A50, B50, C50 Grounding Bar Not shown 19.7BUS BAR Detail TOP View BUS BAR Detail TOP View BUS BAR Connection TOP View Alternate Landing Main Cabinet BUS BAR Connection DC Breaker for Battery Breaker 52Ln *1 AC output CB2 BatteryBypass52S Converter CB1 /Charger Inverter 52C UPS-1 UPS-1 ~~~~~ UPS-1 No.N UPS Use Ethernet STP Shielded Twisted Pair Cable Cat 5 or ~~~~~ Circuit protectors location Operating ProceduresOperation Menu Shut-down ProcedureUPS Bypass Operation ProcedureLCD Screen MMS Operation MMS Start-up ProcedureResponse to UPS Failure UPS Component Parts BatteryReplace battery if its capacity is within this percentage Fault Codes Failure Code List Fault Code CB2 Open DC Unbalanced Overvoltage Engineer Inverter Call Service 52S Abnormal Daily Inspection How to perform daily inspectionPage Variations Consult latest edition of applicableNational and local codes for possible 94 @ 0.9 PF 235 250 AT Kcmil 300 kcmil 27.6 x 32.8 x 855 136 13,463114 150 AT 3/0 100 120 150 AT 3/0149 @ 0.9 PF 372 400 AT Kcmil 35.4 x 32.8 x 1160 144 17,821151 181 250 AT Kcmil 300 kcmil 160 192 250 AT Kcmil 300 kcmil210 @ 0.9 PF 524 600 AT 300 kcmil 2 x 400 kcmil 35.4 x 32.8 x 1230 152 25,060212 255 350 AT Kcmil 2 x 250 kcmil 225 271 350 AT Kcmil 2 x 250 kcmil309 @ 1.0 PF 772 800 AT 400 kcmil 51.2 x 32.7 x 1230 189 31,659312 376 500 AT 250 kcmil 2 x 300 kcmil 300 361 500 AT 4/0 2 x 250 kcmil512 @ 1.0 PF 1292 1400 AT 400 kcmil 4 x 500 kcmil 70.9 x 32.7 x 3300 205 52.8 23.6 42.3521 626 800 AT 300 kcmil 3 x 350 kcmil 500 601 800 AT 300 kcmil 3 x 350 kcmil776 @ 1.0 PF 1935 2000 AT 400 kcmil 6 x 500 kcmil 90.6 x 32.7 x 4255 207 79,147781 939 1400 a 500 kcmil 750 902 1200 a X350 kcmil 4 x 400 kcmilPage Page Industrial Division
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