Siemens Comprehensive Guide to TELEPERM M and AS 235 Automation Systems

Page 3

This catalog is out of date, see note on page 1

TELEPERM M

Introduction

Brief description

 

 

WinCC/TM-OS

 

 

WinCC/TM-OS

 

 

SIMATIC PCS 7

 

 

operator

 

 

operator

 

 

operator

 

 

terminals

 

 

terminals

 

 

terminals

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Terminal bus

WinCC/TM-

PROGRAF AS+

WinCC/TM-

OS server

configuring

OS server

incl. WinCC/TM-CS 275

software

incl. WinCC/TM-

 

Bridge

PROFIBUS

CS 275

 

 

 

OS server

SIMATIC

PCS 7

PROFIBUS-TM

AS 235

 

AS

 

 

488/TM

 

DP

ET 200M

 

-

 

I/O modules

PROFIBUS

 

TELEPERM M

 

 

AS

AS

AS 414/

488/TM

388/TM

AS 416 / AS 417

-DP

-DP

-DP

 

PROFIBUS

PROFIBUS

PROFIBUS

TELEPERM M

 

 

 

I/O modules

 

 

 

 

TELEPERM M

SIMATIC PCS 7

Fig. 1/1 System configuration for the TELEPERM M process control system, with migration to the SIMATIC PCS 7 process control system

Functions of the AS 235 system

￿The AS 235, AS 235 H and AS 235 K automation systems pro- vide all I & C functions such as measurement, supervision, cal- culation, closed-loop control and open-loop control, also particularly taking into account batch processes. The automa- tion systems also handle the tasks for local operation and moni- toring, e.g. display, signalling, alarm output, process operation and logging.

The AS 235 and AS 235 K only differ in their design. The AS 235 system is fitted in a cabinet, the AS 235 K system in a wall hous- ing. The AS 235 H system with a redundant central unit is pro- vided for applications with particularly high availability de- mands.

A large range of dedicated function blocks is available for solv- ing I & C tasks in the AS 235, AS 235 H and AS 235 K automation systems. “Programming” of the automation systems is thus made extremely simple since the function blocks present in the system memory need only be activated by entering configuring instructions and parameters.

In addition, the AS 235, AS 235 H and AS 235 K permit the use of additional languages for special tasks - such as optimization, startup and shutdown of open-loop controls - which are difficult to solve using the existing function blocks or the batch functions. The TML process language (TELEPERM M Language) is avail- able for analog and binary processing operations, as well as the STEP M control language already known from the SIMATIC industrial automation system. TML/STEP M can be used to define new function blocks optimally tailored to the respective task. Despite an extremely high degree of freedom, the clear and transparent “Block technology” is not relinquished. Fre- quently occurring block combinations can be combined into so- called Typicals and can then be used just like a single block.

A wide range of input and output modules is available for the AS 235, AS 235 H and AS 235 K systems as the interface to the process.

Intelligent I/O modules, e.g. modules which can carry out

closed-loop control functions on their own, make it possible to configure a subordinate individual single-loop control level. This increases the availability of the automation system even further.

Further to this, the process interface is supplemented in particu- lar for power applications or distributed small systems by sys- tem-compatible coupling of SIMATIC components.

The AS 235, AS 235 H and AS 235 K systems have either one or two autonomous operation channels for local operation and monitoring. This means that the process operation keyboard, process monitor and printer can be connected to each of the two operation channels and carry out operation and monitoring func- tions independent of one another.

In addition to the standardized displays which are achieved by addressing the automation function blocks without carrying out any further configuring, the user can also configure free dis- plays. A standardized display is e.g. the loop display for opera- tion of a control loop, a free display is the schematic representa- tion of plant components (flowcharts) in their respective process status.

The local operation devices may be omitted when using central operation and monitoring in a network configuration.

Configuring

Configuring includes the incorporation of the automation struc- ture into the automation system by using configuring instruc- tions, by specifying parameters, by programming with TML and STEP M if applicable, and the feedback documentation.

This is possible either without an additional programming device/personal computer directly on the automation system (direct configuring, input/output using lists) or by using a PROGRAF AS+ engineering tool on a programming device/PC. Both configuring methods can be used

locally for one automation system or

centrally from one AS 235 system or one PC with PROGRAF AS+ for bus-coupled systems.

Siemens PLT 111 · 1999

1/3

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Contents Teleperm M Brief description IntroductionFunctions of the AS 235 system ConfiguringGeneral system data System dataTechnical data of automation systems Or user-configured with own System architecture ConfiguringPerformance characteristics TML language Operation and monitoringScope of performance Redundancy with AS 235 H Redundancy with the AS 235 H automation systemImportant note Blocks for analog and digital processing ConfiguringStandard function blocks Standard function blocksData blocks Blocks for signal exchange via CSType Designation Function For modules with Order No Driver blocks for I/O modulesDriver blocks for I/O modules with standardized display Driver blocks for configurable Teleperm ME I/O modulesOrganization blocks Output blocks for printer and process monitorSystem architecture Performance characteristics Summary of system properties Redundancy with AS 235 H Configuring Data blocks Driver blocks for I/O modules Driver blocks for configurable Teleperm ME I/O modules Output blocks for printer and process monitor ES 100 K Connection diagramsAS 235 H AS 235 KGeneral GeneralBasic unit Basic cabinetAS 235 automation system Basic cabinetExtension units Standard I/O devicesBus components Power supply componentsBasic cabinet Ordering data for basic cabinetOrdering data AS 235 automation systemSee page 6/6 Options for basic cabinetOptions for AS 235 basic Cabinet 6DS9 002-8BBOptions for AS 235 extension Cabinet Extension cabinetExtension cabinet Extension cabinetAS 235 H automation system AS 235 HAS 235 H automation system, design 6DS3 305-8BA Example of redundancy with Redundant process I/OsInterface modules for 20-m local bus N-AS AS 235 H automation system Options for AS 235 H basic Cabinet AS 235 H extension cabinet Options for AS 235 H exten Sion cabinet Ordering data for extension cabinetAS 235 H automation System Extension cabinetBasic system AS 235 KBasic system AS 235 K automation systemAS 235 K automation system, design Interface module for ES 100 KSystem HousingOrdering data for AS 235 K AS 235 K automationES 100 K ES 100 K extension systemES 100 K extension system Ordering data for ES 100 K ES 100 K extensionES 100 K options Standard cabinets Standard cabinets and accessoriesStandard cabinets and accessories System cabinet accessoriesOrdering data for system cabinet accessories Configuring values for thermal load Permissible thermal loadingStandard cabinet with heat exchanger Technical data Standard cabinets IP 20 without heat exchangerDesign 12 Standard cabinet with heat exchanger Standard cabinets IP 54 with heat exchangerProcess connection systems Connections for process signal cablesProcess connection systems Process connection systemsConnection diagrams Connection diagrams for standard I/O devices to AS AS 235 KStandard I/O devices to AS 235 / AS 235 K Connection of personal computer Connection of personal computerConnection of process monitors and parallel monitors Connection of process monitors and parallel monitorsStandard I/O devices to AS 235 H Connection diagrams for standard I/O devices to AS 235 HConnection diagrams Connecting cable Plug Cable Max. cable Order No From Length Summary of connecting cablesSignal modules Function modulesProportioning Counter modules Summary Configurable I/O modules General technical dataSelection criteria for I/O modules Power supply, earthingLightning protection with distributed configuration Modules from other systemsClosed-loop control modules Function modulesClosed-loop control modules Function modulesSignal modules Signal modulesAnalog input and output modules Binary output module with 16 relays, 6DS1 605-8BA Binary input and output modulesBinary input and output modules Binary input module, testable, 6DS1 618-8CAMetering pulse input module with 8 channels, 6DS1 607-8AB STRUK-AS 220 EA configuring programProportioning and counter modules Proportioning counter module, metering pulse input moduleModules which can be used on the I/O bus Modules which can be used on the I/O busExplanations for the column Remarks Explanations for the column Release6DS1 342-1BD With S5KE PBT 65 process operation keyboard Mode of operationTest mode Operation unitConfiguring unit Configuring keyboardConfiguring keyboard Floppy disks Mini floppy disk unitMini floppy disk unit Mini floppy disk unit 6DS3 900-8AEBus communication Application ApplicationLocal range Design Remote rangeSingle remote bus Redundant remote bus Connector board AF Remote busConnection distributor AV Bus converter UlBus configurations Bus configurations, examplesApplication Other conditions Connecting cables Connecting cables Connecting cables for 20-m local busConnecting cables for remote bus Expansion units Central controllersSimatic S5 I/Os ET 100U Coupling of other systems Interface modules for coupling with other systems, summarySimatic S5 expansion units Parallel coupling with S5-115U I/O modulesParallel coupling with Simatic S5-115U I/O modules Digital input/output modules Simatic S5-115U I/O modules appropriate for couplingDigital input modules Digital output modulesParallel coupling with Simatic S5-135U/155U I/O modules Parallel coupling with S5-135U/155U I/O modulesSimatic S5-135U/155U I/O modules appropriate for coupling Interface module for Simatic S5 expansion units Interface module for Simatic S5 expansion unitsSimatic S5/S7 central controllers Serial coupling With Simatic S5/S7 central controllersSerial coupling with Simatic S5/S7 central controllers Interface module for Simatic S5/S7 central controllers Interface module for Simatic S5/S7 central controllersSerial coupling with Simatic S5 I/Os Simatic S5 I/Os / ET 100UExi modules ET 100U I/O modules appropriate for couplingInterface module for ET 100U Interface module for ET 100UOrdering of complete systems AS 235 standard configuration Ordering informationOrdering of options