Campbell Hausfeld WG2045 manual Description, General Safety, Unpacking, Circuit Requirements

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! WARNING
! DANGER

Operating Instructions & Parts Manual

Model WG2040, WG2044, WG2045, WG3000

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

 

Wire Feed

BUILT TO LAST

Arc Welder

 

 

 

 

 

 

 

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Need

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Assistance?

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Call Us First!

1-800-746-5641

Description

This line of Campbell Hausfeld wire feed welders is designed to be used on standard 115V household current. The welders are equipped with infinite wire speed control to accurately select the proper wire feed rate needed for various welding conditions. Internal components are thermostatically protected.

This welding system is designed for use with the Flux Core Arc Welding (FCAW) or the Gas Metal Arc Welding (GMAW) process. As delivered from the factory, this welder can weld with .024” (.6mm) to .035” (.9mm) diameter wire in MIG and .030” (.8mm) to .035” (.9mm) diameter wire in flux core. A starter spool of .035” (.9mm) flux core wire is included.

Unpacking

Welding accessories for the welder are packed inside the wire feed

compartment. When unpacking, inspect carefully for any damage that may have occurred during transit. Make sure any loose fittings and screws, etc. are tightened before putting unit into service.

Report any missing or damaged items by calling 1-800-746-5641.

CIRCUIT REQUIREMENTS

This equipment

! CAUTION requires a dedicated 115 volt circuit. Refer to the following chart for correct circuit breaker or fuse rating. Do not run other appliances, lights or tools on this circuit while operating this equipment. Extension cords are not recommended. Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation.

 

Heat

Circuit Breaker or

 

Selector

Slow Blow Fuse

 

 

 

 

 

 

 

 

Low

15 amp

 

 

 

 

 

 

 

 

High

20 amp

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See page 7 for supply cable replacement instructions.

COMPONENTS AND CONTROLS

1. Work Clamp - connect to work piece.

2. Wire Feed Gun

3. Power Cord - plug into 115 volt

outlet.

4. On/Off Switch - illuminates if

thermostat has automatically shut

unit off.

5. Infinite Wire Speed Control - turn

clockwise to increase wire speed and

counterclockwise to decrease wire

speed.

6. Heat Selector - Selects welding

power. Four selections are possible;

low 1, low 2, high 1 and high 2.

5

6

3

4

1

2

Figure 1 - Welder Components and Controls

General Safety

Danger means a hazard that will

cause death or serious injury if the warning is ignored.

Warning means a hazard that could

cause death or serious injury if the warning is ignored.

Caution means a ! CAUTION hazard that may

cause minor or moderate injury if the warning is ignored. It also may mean a hazard that will only cause damage to property.

NOTE: Note means any additional information pertaining to the product or its proper usage.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

© 2003 Campbell Hausfeld/Scott Fetzer

For parts, manuals, product & service information

IN971503AV 6/03

visit www.chpower.com

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Contents Description General SafetyUnpacking Circuit RequirementsWire Feed Arc Welder Additional Safety Standards Assembly InstallationShielding Gas Preparation Operation Assembly PromotionalWelding Helmet HandshieldSupply Cable Replacement MaintenanceWelding Guidelines GeneralArc Welding Basics Welding Positions Slag Removal FLUX-CORED Wire onlyWeld Passes Aluminum WeldingWiring Schematic For Information About This Product Call Wire Feed Arc Welder Model WG2040, WG2044, WG2045, WG3000 Glossary of Welding Terms What is not covered under this warranty Who Gives This Warranty Warrantor Campbell HausfeldResponsibilities of purchaser under this warranty Déballage Généralités sur la SécuritéExigences DE Circuit Pièces Détachées ET Contrôles16 Fr Généralités sur la Sécurité Suite17 Fr Garder la tête et le visage hors des vapeurs de soudageEndroit MontageMontage DE Manche ET Base Collier DE TravailPréparation Pour Le Gaz Protecteur Montage SuiteTypes DE GAZ RégulateurMontage du Casque de Soudeur Modèles Montage du Masque MainFonctionnement BranchementPièces Consommables Et Qu Remplacement du câble d’alimentationPeuvent S’User Généralités Directives De SoudagePrincipes Du Soudage à L’Arc Directives De Soudage suite 24 Fr Schéma d’Installation de FilsGuide de Dépannage Soudures Guide de Dépannage Soudeur Suite25 Fr Numéro de Pièce Taille Compris26 Fr Soudure À L’Arc Fourré de Flux CC ou Courant Continu courantSoudure À L’Arc Au Métal Enrobé 27 Fr28 Fr La Présente Garantie Ne Couvre PasSeguridad General DescripciónDesempaque Requerimientos DEL Circuito30 Sp AdvertenciaUbicación InstalaciónEnsamblaje DEL ASA Y LA Base EnsamblajeAbrazadera DE Trabajo Instalación DEL CablePreparación del gas protector Ensamblaje Con’tEnsamblaje del casco Ensamblaje de la MascaraOperación Procedimiento DE Conexión CON’TMantenimiento Operación Con’tCambio del cable de alimentación Piezas Consumibles y De DesgasteInformación general Pautas de SoldaduraPrincipios básicos de la soldadura por arco Pautas de Soldadura Continuación 38 Sp Table de Detección y Solución de Problemas Soldadora39 Sp Table de Detección y Solución de Problemas Soldadura40 Sp Tamaño Incluye ctdCorriente continua o CC corriente Corriente alterna o CA corrienteSoldadura por arco de núcleo fundente Soldadura por arco de metal de gas¿Qué es lo que no cubre esta garantía? ¿Quién emite esta garantía? GaranteResponsabilidades del comprador bajo esta garantía 42 SpNotas Notas

WG2045, WG2044, WG2040, WG3000 specifications

The Campbell Hausfeld WG3000, WG2040, WG2044, and WG2045 are a collection of high-performance pressure washers designed to deliver exceptional cleaning power for a variety of tasks. Whether you are tackling tough grime on driveways or washing vehicles, these models come equipped with advanced features and technologies tailored to meet diverse cleaning needs.

The WG3000 is renowned for its robust 3000 PSI performance, making it a powerhouse for heavy-duty cleaning jobs. Its electric start motor provides effortless startup, eliminating the hassle of pull cords. This model is equipped with a durable pump that enhances longevity while ensuring consistent water pressure. Additionally, its ergonomic design includes a comfortable handle and wheels for easy maneuverability, allowing users to navigate different terrains with minimal effort.

The WG2040, featuring a 2040 PSI output, is perfect for medium-duty cleaning tasks. It boasts a compact design that makes storage and transport a breeze. The WG2040 is equipped with an adjustable spray nozzle, providing versatility for various cleaning applications, from gentle rinsing to intense pressure washing. With its lightweight frame and built-in detergent tank, users can seamlessly switch between washing and rinsing, enhancing efficiency.

On the other hand, the WG2044 model builds on the WG2040's strengths while offering additional features such as an onboard detergent tank and larger wheels for enhanced stability during operation. Its 2040 PSI power ensures that it can tackle tough stains on surfaces like patios or wooden decks, while its quick-connect spray tips allow for swift changes between different spray patterns.

Meanwhile, the WG2045 takes versatility to the next level with its multi-function accessory kit, which includes various nozzles and brushes. This model stands out with its 2045 PSI capacity, ideal for medium to heavy-duty tasks. Its design focuses on user convenience, featuring an easy-to-assemble structure and a robust hose reel that keeps the hose organized and free from tangles.

Overall, the Campbell Hausfeld WG3000, WG2040, WG2044, and WG2045 are engineered with durability and functionality in mind. Their advanced features, such as adjustable nozzles, onboard detergent tanks, and user-friendly designs, make them exceptional choices for anyone seeking quality performance in their pressure washing tasks. Whether for home maintenance or professional use, these models present an optimal blend of power, versatility, and convenience.