Campbell Hausfeld WG2040, WG3000, WG2045, WG2044 manual For Information About This Product Call

Page 11

Model WG2040, WG2044, WG2045, WG3000

For Information About This Product Call 1-800-746-5641

Troubleshooting Chart - Welder

Symptom

Possible Cause(s)

Corrective Action

No output

1. Duty cycle exceeded

1. Allow welder to cool until ON/OFF Switch lamp goes out

 

2. Poor work clamp connection

2. Be sure all connections are secure, and attaching surface is

 

 

clean

 

3. Defective power switch

3. Replace switch

 

4. Blown breaker or fuse

4. Reduce circuit load, reset breaker or replace fuse

 

 

 

Wire tangles at drive roller

1. Wrong size gun tip

1. Use proper size gun tip

 

2. Gun liner clogged or

2. Clean or replace gun liner

 

damaged

3. Clean or replace gun tip

 

3. Gun tip clogged or damaged

 

4. Feed roller worn

4. Replace

 

5. Not enough tension

5. Tighten tensioning screw

 

 

 

Gun nozzle arcs to work

1. Slag inside gun nozzle

1. Clean slag from gun nozzle

surface

2. Insulation ring melted/expired

2. Replace nozzle

 

 

 

Work clamp and/or cable

1. Poor contact

1. Be sure all connections are secure, and attaching surface is

gets hot

 

clean

 

2. Using an extension cord with

2. Never use an extension cord longer than 20 ft

 

excessive length

 

 

 

 

Wire does not feed

1. Wire jammed

1. Reload wire

 

2. Out of wire

2. Replace wire spool

 

3. Not enough tension

3. Tighten tensioning screws if wire is slipping

 

4. Wire liner worn

4. Replace liner

 

5. Wire disconnected internally

5. Call 1-800-746-5641 for assistance

 

6. Contact tip clogged

6. Replace contact tip

 

 

 

(Aluminum) Wire burns back

1. Wire speed too slow

1. Run speed in 7 - 10 range

into tip or (Aluminum) Metal

2. Travel speed too slow or heat

2. Increase the travel speed or reduce heat settings

bubbles or burns through

is too high

 

 

 

 

Weld pops and sputters

1. Wire speed setting

1. Tune in correct setting

 

2. Contact tip size too large

2. Replace contact tip

 

3. Polarity set incorrectly

3. Reverse polarity

 

4. Drive roller slipping

4. Increase tension

 

5. Gas bottle empty

5. Replace gas bottle

Troubleshooting Chart - Welds

Symptom

Possible Cause(s)

Corrective Action

Bead is intermittently

1. Inconsistent travel speed

1. Decrease and maintain constant travel speed

too thin

2. Output heat setting too low

2. Increase output heat setting

 

 

 

Bead is intermittently

1. Slow and/or inconsistent travel speed

1. Increase and maintain travel speed

too thick

2. Output heat setting too high

2. Reduce output heat setting

 

 

 

Ragged depressions at

1. Travel speed too fast

1. Decrease travel speed

edge of weld

2. Wire speed too fast

2. Decrease wire speed

 

3. Output heat setting too high

3. Reduce output heat setting

 

 

 

Weld bead does not

1. Inconsistent travel speed

1. Decrease and maintain constant travel speed

penetrate base metal

2. Output heat setting too low

2. Increase output heat setting

 

3. No or low shielding gas

3. Use gas for MIG process or refill bottle

 

4. Wrong shielding gas (aluminum)

4. Use only 100% Argon gas

 

5. Extension cord is too long

5. Never use an extension cord longer than 20 ft

 

6. (Aluminum) Possible oxide buid-up on

6. Clean surface thoroughly with a stainless steel brush only

 

surface

 

 

 

 

Wire sputters and

1. Damp wire

1. Use dry wire and store in dry location

sticks

2. Wire speed too fast

2. Reduce wire speed

 

3. Wrong type of wire

3. Use flux core wire when not using gas

 

4. No or low shielding gas

4. Use gas for MIG process or refill bottle

 

 

 

 

 

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Contents Circuit Requirements General SafetyDescription UnpackingWire Feed Arc Welder Additional Safety Standards Assembly InstallationShielding Gas Preparation Handshield Assembly PromotionalOperation Welding HelmetGeneral MaintenanceSupply Cable Replacement Welding GuidelinesArc Welding Basics Aluminum Welding Slag Removal FLUX-CORED Wire onlyWelding Positions Weld PassesWiring Schematic For Information About This Product Call Wire Feed Arc Welder Model WG2040, WG2044, WG2045, WG3000 Glossary of Welding Terms Responsibilities of purchaser under this warranty Who Gives This Warranty Warrantor Campbell HausfeldWhat is not covered under this warranty Pièces Détachées ET Contrôles Généralités sur la SécuritéDéballage Exigences DE Circuit16 Fr Généralités sur la Sécurité Suite17 Fr Garder la tête et le visage hors des vapeurs de soudageCollier DE Travail MontageEndroit Montage DE Manche ET BaseRégulateur Montage SuitePréparation Pour Le Gaz Protecteur Types DE GAZBranchement Montage du Masque MainMontage du Casque de Soudeur Modèles FonctionnementPeuvent S’User Remplacement du câble d’alimentationPièces Consommables Et Qu Principes Du Soudage à L’Arc Directives De SoudageGénéralités Directives De Soudage suite 24 Fr Schéma d’Installation de Fils25 Fr Guide de Dépannage Soudeur SuiteGuide de Dépannage Soudures 26 Fr Taille ComprisNuméro de Pièce 27 Fr CC ou Courant Continu courantSoudure À L’Arc Fourré de Flux Soudure À L’Arc Au Métal Enrobé28 Fr La Présente Garantie Ne Couvre PasRequerimientos DEL Circuito DescripciónSeguridad General Desempaque30 Sp AdvertenciaUbicación InstalaciónInstalación DEL Cable EnsamblajeEnsamblaje DEL ASA Y LA Base Abrazadera DE TrabajoPreparación del gas protector Ensamblaje Con’tProcedimiento DE Conexión CON’T Ensamblaje de la MascaraEnsamblaje del casco OperaciónPiezas Consumibles y De Desgaste Operación Con’tMantenimiento Cambio del cable de alimentaciónPrincipios básicos de la soldadura por arco Pautas de SoldaduraInformación general Pautas de Soldadura Continuación 38 Sp Table de Detección y Solución de Problemas Soldadora39 Sp Table de Detección y Solución de Problemas Soldadura40 Sp Tamaño Incluye ctdSoldadura por arco de metal de gas Corriente alterna o CA corrienteCorriente continua o CC corriente Soldadura por arco de núcleo fundente42 Sp ¿Quién emite esta garantía? Garante¿Qué es lo que no cubre esta garantía? Responsabilidades del comprador bajo esta garantíaNotas Notas

WG2045, WG2044, WG2040, WG3000 specifications

The Campbell Hausfeld WG3000, WG2040, WG2044, and WG2045 are a collection of high-performance pressure washers designed to deliver exceptional cleaning power for a variety of tasks. Whether you are tackling tough grime on driveways or washing vehicles, these models come equipped with advanced features and technologies tailored to meet diverse cleaning needs.

The WG3000 is renowned for its robust 3000 PSI performance, making it a powerhouse for heavy-duty cleaning jobs. Its electric start motor provides effortless startup, eliminating the hassle of pull cords. This model is equipped with a durable pump that enhances longevity while ensuring consistent water pressure. Additionally, its ergonomic design includes a comfortable handle and wheels for easy maneuverability, allowing users to navigate different terrains with minimal effort.

The WG2040, featuring a 2040 PSI output, is perfect for medium-duty cleaning tasks. It boasts a compact design that makes storage and transport a breeze. The WG2040 is equipped with an adjustable spray nozzle, providing versatility for various cleaning applications, from gentle rinsing to intense pressure washing. With its lightweight frame and built-in detergent tank, users can seamlessly switch between washing and rinsing, enhancing efficiency.

On the other hand, the WG2044 model builds on the WG2040's strengths while offering additional features such as an onboard detergent tank and larger wheels for enhanced stability during operation. Its 2040 PSI power ensures that it can tackle tough stains on surfaces like patios or wooden decks, while its quick-connect spray tips allow for swift changes between different spray patterns.

Meanwhile, the WG2045 takes versatility to the next level with its multi-function accessory kit, which includes various nozzles and brushes. This model stands out with its 2045 PSI capacity, ideal for medium to heavy-duty tasks. Its design focuses on user convenience, featuring an easy-to-assemble structure and a robust hose reel that keeps the hose organized and free from tangles.

Overall, the Campbell Hausfeld WG3000, WG2040, WG2044, and WG2045 are engineered with durability and functionality in mind. Their advanced features, such as adjustable nozzles, onboard detergent tanks, and user-friendly designs, make them exceptional choices for anyone seeking quality performance in their pressure washing tasks. Whether for home maintenance or professional use, these models present an optimal blend of power, versatility, and convenience.
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