Campbell Hausfeld WG2044, WG3000, WG2045, WG2040 manual Wire Feed Arc Welder

Page 2
! DANGER

Wire Feed Arc Welder

General Safety

(Continued)

!WARNING

Always keep a fire extinguisher accessible while performing arc welding operations.

Before starting or servicing any electric

arc welder, read and

understand allMANUAL instructions. Failure

to follow safety

precautions or instructions can cause equipment damage and/or serious personal injury or death.

All installation, maintenance, repair and operation of this equipment should be performed by qualified persons only in accordance with national, state, and local codes.

!WARNING

Improper use of electric arc welders can cause electric shock, injury, and death! Take all precautions described in

this manual to reduce the possibility of electric shock.

Verify all components of the arc welder are clean and in good condition prior to operating welder. Be sure insulation on all cables, wire feed gun and power cord is not damaged. Always repair or replace damaged components before operating the welder. Always keep welder panels, shields, etc. in place when operating welder.

Always wear dry, protective clothing, welding gloves and insulated footwear when operating unit.

Always operate welder in a clean, dry, well ventilated area. Do not operate welder in humid, wet, rainy or poorly ventilated areas.

Be sure work piece is properly supported and grounded prior to beginning any electric arc welding operation.

Spread out coiled welding cable

before use to avoid overheating and damage to insulation.

Never immerse wire or wire feed

gun in water. If welder becomes wet for any reason, be absolutely certain it is completely clean and dry before use!

Always shut equipment off and unplug power cord prior to moving the unit.

Always attach the work lead first.

Verify work piece is securely grounded.

Always shut off electric arc welding equipment when not in use and cut off any excess wire from wire feed gun.

Never allow any part of the body to touch flux core wire and ground or grounded work piece at the same time.

Awkward welding conditions and positions can be electrically hazardous. When crouching, kneeling or at elevations, be sure to insulate all conductive parts, wear appropriate protective clothing and take precautions to prevent injury from falls.

Never attempt to use this equipment at current settings or duty cycles higher than specified on equipment labels.

Never use an electric arc welder to thaw frozen pipes.

! WARNING

Flying sparks and hot

metal can cause injury. As welds cool, slag can be thrown off. Take all precautions described in

this manual to reduce the possibility of injury from flying sparks and hot metal.

Wear ANSI approved face shield or safety glasses with side shield protection when chipping or grinding metal parts.

Wear ear plugs when welding overhead to prevent spatter or slag from falling into ears.

!WARNING

Electric arc welding operations produce intense light and heat and ultraviolet (UV) rays. This intense light

and UV rays can cause injury to eyes and skin. Take all precautions described in this manual to reduce the possibility of injury to eyes and skin.

All persons operating this equipment or in the area while equipment is in use, must wear protective welding gear including: welding helmet or shield with at least shade 10 lens, flame resistant clothing, leather welding gloves and full foot protection.

Never look at arc

!WARNING welding operations without eye protection as described above. Never use a shade filter lens that is cracked, broken, or rated below number 10. Warn others in the area not to look at the arc.

!WARNING

Electric arc welding operations cause sparks and heat metal to temperatures that can cause severe burns! Use protective gloves and clothing when performing any metal working operation. Take all precautions described in this manual to reduce the possibility of skin and clothing burns.

Make sure all persons in welding area are protected from heat, sparks and ultraviolet rays. Use additional face shields and flame resistant barriers as needed.

Never touch work pieces until completely cooled.

!WARNING

Heat and sparks produced during electric arc welding and other metal working operations can ignite flammable and explosive materials! Take all precautions described in this manual to reduce the possibility of flames and explosions.

Remove all flammable materials within 35 feet (10.7 meters) of welding arc. If removal is not possible, tightly cover flammable materials with fire proof covers.

Do not operate any electric arc welder in areas where flammable or explosive vapors may be present.

Take precautions to ensure flying

www.chpower.com

2

Image 2
Contents Unpacking General SafetyDescription Circuit RequirementsWire Feed Arc Welder Additional Safety Standards Installation AssemblyShielding Gas Preparation Welding Helmet Assembly PromotionalOperation HandshieldWelding Guidelines MaintenanceSupply Cable Replacement GeneralArc Welding Basics Weld Passes Slag Removal FLUX-CORED Wire onlyWelding Positions Aluminum WeldingWiring Schematic For Information About This Product Call Wire Feed Arc Welder Model WG2040, WG2044, WG2045, WG3000 Glossary of Welding Terms Responsibilities of purchaser under this warranty Who Gives This Warranty Warrantor Campbell HausfeldWhat is not covered under this warranty Exigences DE Circuit Généralités sur la SécuritéDéballage Pièces Détachées ET ContrôlesGénéralités sur la Sécurité Suite 16 FrGarder la tête et le visage hors des vapeurs de soudage 17 FrMontage DE Manche ET Base MontageEndroit Collier DE TravailTypes DE GAZ Montage SuitePréparation Pour Le Gaz Protecteur RégulateurFonctionnement Montage du Masque MainMontage du Casque de Soudeur Modèles BranchementPeuvent S’User Remplacement du câble d’alimentationPièces Consommables Et Qu Principes Du Soudage à L’Arc Directives De SoudageGénéralités Directives De Soudage suite Schéma d’Installation de Fils 24 Fr25 Fr Guide de Dépannage Soudeur SuiteGuide de Dépannage Soudures 26 Fr Taille ComprisNuméro de Pièce Soudure À L’Arc Au Métal Enrobé CC ou Courant Continu courantSoudure À L’Arc Fourré de Flux 27 FrLa Présente Garantie Ne Couvre Pas 28 FrDesempaque DescripciónSeguridad General Requerimientos DEL CircuitoAdvertencia 30 SpInstalación UbicaciónAbrazadera DE Trabajo EnsamblajeEnsamblaje DEL ASA Y LA Base Instalación DEL CableEnsamblaje Con’t Preparación del gas protectorOperación Ensamblaje de la MascaraEnsamblaje del casco Procedimiento DE Conexión CON’TCambio del cable de alimentación Operación Con’tMantenimiento Piezas Consumibles y De DesgastePrincipios básicos de la soldadura por arco Pautas de SoldaduraInformación general Pautas de Soldadura Continuación Table de Detección y Solución de Problemas Soldadora 38 SpTable de Detección y Solución de Problemas Soldadura 39 SpTamaño Incluye ctd 40 SpSoldadura por arco de núcleo fundente Corriente alterna o CA corrienteCorriente continua o CC corriente Soldadura por arco de metal de gasResponsabilidades del comprador bajo esta garantía ¿Quién emite esta garantía? Garante¿Qué es lo que no cubre esta garantía? 42 SpNotas Notas

WG2045, WG2044, WG2040, WG3000 specifications

The Campbell Hausfeld WG3000, WG2040, WG2044, and WG2045 are a collection of high-performance pressure washers designed to deliver exceptional cleaning power for a variety of tasks. Whether you are tackling tough grime on driveways or washing vehicles, these models come equipped with advanced features and technologies tailored to meet diverse cleaning needs.

The WG3000 is renowned for its robust 3000 PSI performance, making it a powerhouse for heavy-duty cleaning jobs. Its electric start motor provides effortless startup, eliminating the hassle of pull cords. This model is equipped with a durable pump that enhances longevity while ensuring consistent water pressure. Additionally, its ergonomic design includes a comfortable handle and wheels for easy maneuverability, allowing users to navigate different terrains with minimal effort.

The WG2040, featuring a 2040 PSI output, is perfect for medium-duty cleaning tasks. It boasts a compact design that makes storage and transport a breeze. The WG2040 is equipped with an adjustable spray nozzle, providing versatility for various cleaning applications, from gentle rinsing to intense pressure washing. With its lightweight frame and built-in detergent tank, users can seamlessly switch between washing and rinsing, enhancing efficiency.

On the other hand, the WG2044 model builds on the WG2040's strengths while offering additional features such as an onboard detergent tank and larger wheels for enhanced stability during operation. Its 2040 PSI power ensures that it can tackle tough stains on surfaces like patios or wooden decks, while its quick-connect spray tips allow for swift changes between different spray patterns.

Meanwhile, the WG2045 takes versatility to the next level with its multi-function accessory kit, which includes various nozzles and brushes. This model stands out with its 2045 PSI capacity, ideal for medium to heavy-duty tasks. Its design focuses on user convenience, featuring an easy-to-assemble structure and a robust hose reel that keeps the hose organized and free from tangles.

Overall, the Campbell Hausfeld WG3000, WG2040, WG2044, and WG2045 are engineered with durability and functionality in mind. Their advanced features, such as adjustable nozzles, onboard detergent tanks, and user-friendly designs, make them exceptional choices for anyone seeking quality performance in their pressure washing tasks. Whether for home maintenance or professional use, these models present an optimal blend of power, versatility, and convenience.