Mitsubishi Electronics RV-6S Maintenance and Inspection, Maintenance and inspection interval

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5Maintenance and Inspection

5 Maintenance and Inspection

The maintenance and inspection procedures to be carried out to use the robot for a long time without trouble are described in this chapter. The types and replacement methods of consumable parts are also explained.

5.1 Maintenance and inspection interval

Maintenance and inspection are divided into the inspections carried out daily, and the periodic inspections carry out at set intervals. Always carry these out to prevent unforeseen trouble, to maintain the product for a long time, and to secure safety.

(1) Inspection schedule

In addition to the monthly inspection, add the following inspection items every three months (estimated at 500 Hr operation hours).

0 Hr

5 0 0 Hr

1 0 0 0 Hr

1 5 0 0 Hr

2 0 0 0 Hr

Daily inspection

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

3-month inspection

 

 

 

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

3-month inspection

6-month inspection

 

 

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

3-month inspection

 

 

 

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

 

 

 

 

 

 

 

 

 

Monthly inspection

3-month inspection

6-month inspection

Yearly inspection

 

 

 

 

 

 

6 0 0 0 Hr

Monthly inspection

3-month inspection

6-month inspection

Yearly inspection

3-year inspection

 

 

 

 

 

Operating time

<Guideline for inspection period> For one shift

8 Hr/day × 20 days/month × 3 months = approx. 500 Hr 10 Hr/day × 20 days/month × 3 months = approx. 600 Hr

For two shifts

15 Hr/day × 20 days/month × 3 months = approx. 1000 Hr

[Caution] When using two lines, the 3-month inspection, 6-month inspection and yearly inspection must be carried out when half the time has passed.

Fig.5-1 : Inspection schedule

Maintenance and inspection interval 5-39

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Contents Mitsubishi Supplemental Instruction Change of the lubrication method and notes Robot front Safety Precautions Page Revision history Page Contents Appendix-66 Before starting use Symbol Meaning Safety Precautions 4Safety Precautions Part name Type Qty Remarks Unpacking to Installation Confirming the productUnpacking InstallationTransportation procedures Transporting with a crane Installation procedures Grounding procedures Grounding procedures Grounding methodsCN2 CN1 Connecting with the controllerHook Projection Installing the teaching pendant T/B Setting the originInstalling with the control power OFF Remove T/B switchTurning on the control power Preparing the T/B When T/B operations are mistakenOperating from the T/B Selecting a menu Selecting the origin setting methodChanges to Origin Inputting the origin dataMoving the cursor Installing the shoulder coverBInputting characters Correcting an input+ J4 axis Confirming the operationJ5 axis J1 axisControl point - + Control point +X+YRadius Arc Control point +X+Y + J4 J6 - Control point +X+YJoint jog operation When the robot is in the transportation posture- + J1 axis J2 axisJ3 axis When an XX appears on the T/B screen displayJ6 axis + J4 axisXYZ jog operation Tool length When alarm No occursTool jog operation 26Confirming the operation Axis XYZ jog operation Jog mode will change when only XYZ key is pressed again28Confirming the operation Arc Cylnder jog operation+X - - +Section a View B View CNo.2 arm View from No arm cover B side No.2 arm Port View D Installing the hand input cableInstalling the hand output cable Axis Standard Alternative angle Changing the operating range3Installing the option devices Basic operations Maintenance and inspection interval Maintenance and InspectionDaily inspection items Inspection itemsPeriodic inspection Battery onRobot arm structure Maintenance and inspection proceduresMaintenance and inspection procedures : Installing/removing the cover Installing/removing the cover: Cover names Timing belt replacement period Inspection, maintenance and replacement of timing beltMark M4×12(Socket bolt) 5Timing pulley 4Timing pulley : Slack Timing belt tensionView from a Lubrication Lubrication position and specificationsLubrication method : Lubrication specificationsReplacing the robot arm battery Replacing the backup batteryPart name Type Usage place Qty Supplier Maintenance partsMethod Explanation Remarks Resetting the originJig method Origin setting axis designation Diagram of the robot viewed from the top56Resetting the origin J3 axis origin setting 58Resetting the origin J5 axis origin setting 60Resetting the origin User origin method 62Resetting the origin ABS origin method View aJ4 axis J3 axis J6 axis J5 axis J1 axis J2 axis ABS mark64Resetting the origin Recording the origin data RIGHT/LEFT Appendix Appendix 1 : Configuration flagConfiguration flag Appendix-67 Specifications are subject to change without notice