Mitsubishi Electronics RV-6S instruction manual Lubrication method, : Lubrication specifications

Page 60

5Maintenance and Inspection

Table 5-5 : Lubrication specifications

No.

Parts to be lubricated

Oiling

Lubrication oil

Default charge

Lubrication

Lubrication

Cover to remove

method

(maker)

amount

interval

amount

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

J1 axis reduction gears

Grease

 

60g

 

 

14g

Shoulder cover B

2

J2 axis reduction gears

nipple

 

60g

 

 

14g

No.1 arm cover

 

 

WA-610

Grease

 

 

 

 

 

3

J3 axis reduction gears

40g

 

 

8g

No.1 arm cover

 

 

 

Harmonic grease SK-1A

 

6000Hr

 

 

 

4

J4 axis reduction gears

Grease

(Japan Harmonic

16g

 

4g

 

 

 

 

Systems)

 

 

 

 

 

nipple

 

 

 

 

 

5

J5 axis reduction gears

10g

 

 

2g

Wrist cover

 

 

 

WB-610

 

 

 

6

J6 axis reduction gears

 

 

10g

 

 

2g

Wrist cover

 

 

 

 

 

 

 

 

 

The grease nipple position is shown in Fig. 5-6. The lubrication specifications for each place are shown in Fig. 5-6[Caution]

・ The brands of grease given in Table 5-5are those filled when the robot is shipped.

・ The lubrication time is a cumulative value of the operation at the maximum speed. If the operation has been suspended, or if the designated speed is slow, the lubrication time can be lengthened in proportion.

(The "Lubrication interval " in Table 5-5is usually based on the three-year inspection. 8Hr x 20 days x 36 months = 6000Hr.)

・ Depending on the robot operation state, the lubrication time will fluctuate, so determine the time according to the state so that the grease does not run out.

・ With the maintenance forecast function of the personal computer support software (option), the guidance of lubrication time is calculated according to the operating environment of the customer.

・ The numbers in the correspond to the supply positions in Fig. 5-6.

・Avoid excessive lubrication since it may lead to grease leak. Also, the number of lubrications is limited to 3 times.

(2)Lubrication method

1)Set the robot to the posture shown in Fig. 5-6.

2)Refer to the "5.3.2Installing/removing the cover" on page 44 and remove the covers.

3)Remove the drain bolt or plug.

4)Insert the grease shown in Table 5-5using a grease gun from the lubrication grease nipple.

5)Install the drain bolt or plug.

6)Replace the covers with the removal procedure in reverse.

5-50Maintenance and inspection procedures

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Contents Mitsubishi Supplemental Instruction Change of the lubrication method and notes Robot front Safety Precautions Page Revision history Page Contents Appendix-66 Before starting use Symbol Meaning Safety Precautions 4Safety Precautions Unpacking to Installation Confirming the product Part name Type Qty RemarksInstallation UnpackingTransportation procedures Transporting with a crane Installation procedures Grounding procedures Grounding methods Grounding proceduresConnecting with the controller CN2 CN1Hook Projection Setting the origin Installing the teaching pendant T/BInstalling with the control power OFF Remove T/B switchTurning on the control power When T/B operations are mistaken Preparing the T/BOperating from the T/B Selecting the origin setting method Selecting a menuInputting the origin data Changes to OriginInstalling the shoulder coverB Moving the cursorInputting characters Correcting an inputConfirming the operation + J4 axisJ5 axis J1 axis- + Control point +X+Y Control point+ J4 J6 - Control point +X+Y Radius Arc Control point +X+YWhen the robot is in the transportation posture Joint jog operation- + J1 axis J2 axisWhen an XX appears on the T/B screen display J3 axisJ6 axis + J4 axisXYZ jog operation When alarm No occurs Tool lengthTool jog operation 26Confirming the operation Jog mode will change when only XYZ key is pressed again Axis XYZ jog operation28Confirming the operation Cylnder jog operation Arc- + +X -View B View C Section aNo.2 arm View from No arm cover B side No.2 arm Port Installing the hand input cable View DInstalling the hand output cable Changing the operating range Axis Standard Alternative angle3Installing the option devices Basic operations Maintenance and Inspection Maintenance and inspection intervalInspection items Daily inspection itemsBattery on Periodic inspectionMaintenance and inspection procedures Robot arm structureMaintenance and inspection procedures Installing/removing the cover : Installing/removing the cover: Cover names Inspection, maintenance and replacement of timing belt Timing belt replacement periodMark M4×12(Socket bolt) 5Timing pulley 4Timing pulley Timing belt tension : SlackLubrication Lubrication position and specifications View from a: Lubrication specifications Lubrication methodReplacing the backup battery Replacing the robot arm batteryMaintenance parts Part name Type Usage place Qty SupplierResetting the origin Method Explanation RemarksJig method Diagram of the robot viewed from the top Origin setting axis designation56Resetting the origin J3 axis origin setting 58Resetting the origin J5 axis origin setting 60Resetting the origin User origin method 62Resetting the origin View a ABS origin methodJ4 axis J3 axis J6 axis J5 axis J1 axis J2 axis ABS mark64Resetting the origin Recording the origin data Appendix Appendix 1 : Configuration flag RIGHT/LEFTConfiguration flag Appendix-67 Specifications are subject to change without notice