Cateye EC-3600, EC-3700 service manual Cateye Ergociser

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CATEYE ERGOCISER

AUTOMATIC TYPE

Applicable Models: EC-1200/EC-1600/EC-3600/EC-3700

SERVICE MANUAL

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Contents Cateye Ergociser Applicable Models EC-1200 EC-1600 EC-3600 EC-3700 IndexServiceManual Applicable Models EC-1200 Flywheelw/o TypeUpright ForParts OfNameName of Parts for Upright Type w/o Flywheel EC-1600 Name of Parts for Upright Type w/ FlywheelTypew FlywheelOfPartsforUpright NameEC-3600 EC-3700 Name of Parts for Recumbent TypeOFF ADD Name of Parts for Belt Drive TypeEC-3600B/EC-3700B EC-3600B/EC-3700BCircuit Diagram for Automatic Type Cateye Ergociser Circuit Diagram1No Display on Control Unit after Power on No Display on Control Unit after Power onEC-1200 EC-1600 EC-3600 EC-3700 Check Method of Causes Repair Method Explanation Figures Main unit in accordance with the following procedures2No Display of Cadence No Display of Pulse Rate Defective ES-3 Replacing the Power Supply Board Printer is not used. Check if the No.4 select switch onNo Printer Operation EC-1600 EC-3700Check Method of Causes Repair Method No Loading Check of mechanical systemsNo Loading Check of Electrical Systems Remove the connector CN-1 from the power supply board5No Loading Check of Electrical Systems Section ES-2 Replacing the 5P Cable6No Pedal Rotation Locked No Pedal Rotation LockedEC-1600 EC-3600 EC-3700 EC-1200 EC-1600 EC-3600 1Unusual Noise Continuous and Increasing1Unusual Noise Flywheel set with new ones2Unusual Noise Unusual Noise Periodical3Unusual Noise Noise occurs when the pedal is rotated with a large torque1Removing the Frame Covers 1Removing the Frame CoversRemoving the Frame Covers Remove the frame covers in the following procedures2Removing the Frame Covers Side pedal can be removed by turning it in the clockwiseFrame ES-1Replacing the Wiring within2Replacing the 5P Cable ES-2Replacing the 5P CableCable to the frame by using cable holders Control unit. Also, remove the cable connector. FigFrame Covers Cut the cable holders which fix the cable to remove the 5PES-3Replacing the Power ES-3Replacing the Power Supply BoardSupply Board When the main unit is viewed from the direction as depicted Metal base in the following procedures. FigFrame side Fig , fasten the frame-side nutES-5Replacing the CDC Sensor ES-5Replacing the CDC SensorReplacing the Panel Keyboard ES-6Replacing the Panel KeyboardES-7Replacing the Button Panel ES-7Replacing the Button PanelES-8Replacing the Printer Replacing the PrinterES-9Adjusting the Printing Darkness ES-9Adjusting the Printing DarknessES-10Paper Jamming in Printer Paper Jamming in PrinterMS-1Replacing Workload Unit w/o FlywheelEC-1200 Setting on the large gear. Fig Wheel before setting it to the upper part of the large gearAssemble the chain. Chain should first be set on the free Tension to the chain. FigMS-1Replacing the Workload Unit w/o Flywheel MS-2Replacing the Workload Unit FlywheelÀMounting the Brandnew Workload Unit MS-3Adjusting the Flywheel MS-3Adjusting the FlywheelEC-1600 EC-3600 MS-4Replacing the Chain MS-5Replacing the Free Wheel Set MS-5Replacing the Free Wheel SetMS-6Replacing the Derailleur Set MS-7Replacing the Idler Set MS-7Replacing the Idler SetMS-8Replacing the Crank Set MS-8Replacing the Crank SetEnable the complete setting of the gear. Fig Fasten the crank cap by using a coin, etc. FigShould be adjusted as illustrated in Fig Adjust the clearance between the magnet mounted on9Replacing the BB Set MS-9Replacing the BB SetMS-10Replacing the Post Spacer MS-10Replacing the Post SpacerMS-11Adjusting the Spacer Spring MS-11Adjusting the Spacer SpringMS-12Replacing the Inner Pipe Spacer MS-12Replacing the Inner Pipe SpacerEC-3600 EC-3700 MS-13Replacing the Vertical Pipe Spacer MS-13Replacing the Vertical Pipe SpacerMS-14Replacing the Leg Cover MS-14Replacing the Leg CoverEC-3600 EC-3700 MS-15Replacing the Caster and Level Adjuster MS-16Replacing the Seat Post Knob MS-16Replacing the Seat Post KnobEC-3600 EC-3700 MS-17Replacing the Lock Pin MS-17Replacing the Lock PinMS-19Replacing the Crank Cover MS-18Replacing the Crank CoverÀREMOVAL Remove both right and left pedals. Fig Set the right and left pedalsEC-1200 EC-1600 MS-19Replacing the Center Cover of Upright Type1200, remove the cable holder from the handlebar post MS-20Replacing the Center Cover of Recumbent Type MS-21Replacing the Handlebar Grip MS-22Replacing the Printer Cover MS-22Replacing the Printer CoverMS-23Replacing the Paper Cutter MS-23Replacing the Paper CutterPNR.780-5160 EC-1600/3700 Panel Keybord unit sets List of Genuin PartsApplicable Models EC-1200EC-1600 PNR.781-5520 EC-3600 Crank CoverL,RSet unit sets Unit sets PNR.781-5580 Parts PNR.701-6701 Wireless Heart Rate Senaor Kit TMUnit sets 1000 PNR.000-0000 HR Senaor Belt unit setsList of Genuin Parts Belt Drive Applicable Models EC-1200B EC-1600B EC-3600B EC-3700BUnit sets Unit pieces P8M15-1192 PNR.724-1022 Unit pieces P8M15-1080List of Genuin Parts Applicable Models EC-1200 EC-1600 EC-3600 EC-3700