Cateye EC-3700, EC-3600 Assemble the chain. Chain should first be set on the free, To 120kg·cm

Page 38

Applicable Models: EC-1200

MS-1Replacing the Workload Unit (w/o Flywheel) (2)

àMounting the Brandnew Workload Unit

1. Assemble the brandnew workload unit so that it will engage

with the workload unit mounting metal base of the frame (Fig.

1). Be careful that the copper disk plate will not touch the

frame.

2. Tighten the crank nut by using a cotterless gear crank

removing/ fastening tool and a wrench (Figs. 2 and 3).

Tightening torque should be 350kg cm to 400kg·cm, and

tighten the nut until the end of the crank shaft can level with the

end surface of the nut. Then, put the crank cap with a coin or

the like. (Fig. 4)

Workload Unit

Workload Unit Fixing Metal Base

Wrench

Cotterless Gear Crank Removing/Fastening Tool

Fig. 2

Wrench

Cotterless Gear Crank Removing/ Fastening Tool

Fig. 3

the Workload Unit (w/o Flywheel) (2)

3.

Assemble the chain. Chain should first be set on the free

 

wheel before setting it to the upper part of the large gear.

 

Then, a forward rotation of the crank will enable the complete

 

setting on the large gear. (Fig. 5)

4.

Set the derailleur spring to the pawl of the derailleur to give

 

tension to the chain. (Fig. 6)

5.

Adjust the position of the workload unit so that the tension of

 

the chain at the workload unit can be adequate. Move the

 

workload unit back and forth so that the longer edge of the

 

derailleur fixing metal base can be positioned at a right angle

 

to the derailleur spring. (Fig. 6)

6.

Tighten the workload unit fixing screw (two screws on either

 

right and left sides). (Fig. 7) The tightening torque is 90kg·cm

 

to 120kg·cm.

7.

Assemble the workload reinforcing metal base in between the

 

bolts at the workload side and the frame side, and tighten the

 

bolts with nuts. (Fig. 8)

*In case the nut is screwed in at the position where the workload-unit-side workload unit metal base is supposed to be mounted, remove the nut.

*The tightening torque at the workload unit side should be 90kg·cm to 120kg·cm, and the nut at the frame side should be provisionally tightened.

Fig. 1

Coin

Crank Cap

Fig. 4

Workload Unit Fixing Screw

Upper Part of Large Gear

Chain

Fig. 5

Workload Unit Reinforcing Metal

Base

Workload-Unit-

Side Bolt

Frame-Side Bolt

Derailleur

Spring

Derailleur

Fig. 6

MS-1Replacing

Fig. 7

Fig. 8

Cateye Ergociser Series 1000 Service Manual

36

Image 38
Contents Cateye Ergociser Index Applicable Models EC-1200 EC-1600 EC-3600 EC-3700ServiceManual Flywheelw/o TypeUpright ForParts OfName Applicable Models EC-1200Name of Parts for Upright Type w/o Flywheel Name of Parts for Upright Type w/ Flywheel EC-1600OfPartsforUpright FlywheelTypew NameName of Parts for Recumbent Type EC-3600 EC-3700OFF Name of Parts for Belt Drive Type ADDEC-3600B/EC-3700B EC-3600B/EC-3700BCircuit Diagram Circuit Diagram for Automatic Type Cateye ErgociserEC-1200 EC-1600 EC-3600 EC-3700 No Display on Control Unit after Power on1No Display on Control Unit after Power on Main unit in accordance with the following procedures Check Method of Causes Repair Method Explanation Figures2No Display of Cadence No Display of Pulse Rate No Printer Operation Printer is not used. Check if the No.4 select switch onDefective ES-3 Replacing the Power Supply Board EC-1600 EC-3700No Loading Check of mechanical systems Check Method of Causes Repair Method5No Loading Check of Electrical Systems Remove the connector CN-1 from the power supply boardNo Loading Check of Electrical Systems Section ES-2 Replacing the 5P CableEC-1600 EC-3600 EC-3700 No Pedal Rotation Locked6No Pedal Rotation Locked 1Unusual Noise 1Unusual Noise Continuous and IncreasingEC-1200 EC-1600 EC-3600 Flywheel set with new onesUnusual Noise Periodical 2Unusual NoiseNoise occurs when the pedal is rotated with a large torque 3Unusual Noise1Removing the Frame Covers 1Removing the Frame Covers2Removing the Frame Covers Remove the frame covers in the following proceduresRemoving the Frame Covers Side pedal can be removed by turning it in the clockwiseES-1Replacing the Wiring within FrameES-2Replacing the 5P Cable 2Replacing the 5P CableFrame Covers Control unit. Also, remove the cable connector. FigCable to the frame by using cable holders Cut the cable holders which fix the cable to remove the 5PSupply Board ES-3Replacing the Power Supply BoardES-3Replacing the Power Frame side Fig Metal base in the following procedures. FigWhen the main unit is viewed from the direction as depicted , fasten the frame-side nutES-5Replacing the CDC Sensor ES-5Replacing the CDC SensorES-6Replacing the Panel Keyboard Replacing the Panel KeyboardES-7Replacing the Button Panel ES-7Replacing the Button PanelReplacing the Printer ES-8Replacing the PrinterES-9Adjusting the Printing Darkness ES-9Adjusting the Printing DarknessPaper Jamming in Printer ES-10Paper Jamming in PrinterEC-1200 Workload Unit w/o FlywheelMS-1Replacing Assemble the chain. Chain should first be set on the free Wheel before setting it to the upper part of the large gearSetting on the large gear. Fig Tension to the chain. FigMS-1Replacing the Workload Unit w/o Flywheel ÀMounting the Brandnew Workload Unit FlywheelMS-2Replacing the Workload Unit EC-1600 EC-3600 MS-3Adjusting the FlywheelMS-3Adjusting the Flywheel MS-4Replacing the Chain MS-5Replacing the Free Wheel Set MS-5Replacing the Free Wheel SetMS-6Replacing the Derailleur Set MS-7Replacing the Idler Set MS-7Replacing the Idler SetMS-8Replacing the Crank Set MS-8Replacing the Crank SetShould be adjusted as illustrated in Fig Fasten the crank cap by using a coin, etc. FigEnable the complete setting of the gear. Fig Adjust the clearance between the magnet mounted onMS-9Replacing the BB Set 9Replacing the BB SetMS-10Replacing the Post Spacer MS-10Replacing the Post SpacerMS-11Adjusting the Spacer Spring MS-11Adjusting the Spacer SpringMS-12Replacing the Inner Pipe Spacer MS-12Replacing the Inner Pipe SpacerMS-13Replacing the Vertical Pipe Spacer EC-3600 EC-3700 MS-13Replacing the Vertical Pipe SpacerMS-14Replacing the Leg Cover MS-14Replacing the Leg CoverEC-3600 EC-3700 MS-15Replacing the Caster and Level Adjuster MS-16Replacing the Seat Post Knob MS-16Replacing the Seat Post KnobMS-17Replacing the Lock Pin EC-3600 EC-3700 MS-17Replacing the Lock PinÀREMOVAL Remove both right and left pedals. Fig MS-18Replacing the Crank CoverMS-19Replacing the Crank Cover Set the right and left pedals1200, remove the cable holder from the handlebar post MS-19Replacing the Center Cover of Upright TypeEC-1200 EC-1600 MS-20Replacing the Center Cover of Recumbent Type MS-21Replacing the Handlebar Grip MS-22Replacing the Printer Cover MS-22Replacing the Printer CoverMS-23Replacing the Paper Cutter MS-23Replacing the Paper CutterList of Genuin Parts PNR.780-5160 EC-1600/3700 Panel Keybord unit setsApplicable Models EC-1200EC-1600 PNR.781-5520 EC-3600 Crank CoverL,RSet unit sets Unit sets PNR.781-5580 Unit sets 1000 PNR.701-6701 Wireless Heart Rate Senaor Kit TMParts PNR.000-0000 HR Senaor Belt unit setsUnit sets Unit pieces P8M15-1192 PNR.724-1022 Applicable Models EC-1200B EC-1600B EC-3600B EC-3700BList of Genuin Parts Belt Drive Unit pieces P8M15-1080List of Genuin Parts Applicable Models EC-1200 EC-1600 EC-3600 EC-3700