Cateye EC-3600, EC-3700 service manual ES-2Replacing the 5P Cable

Page 27

Applicable Models: EC-1200 EC-1600 EC-3600 EC-3700

ES-2Replacing the 5P Cable (1)

Procedures are different depending on the type of model as shown below:

àUpright Type (EC-1200)

T Removing the Existing Cable

1. Loosen the four screws which fix the control unit to remove the control unit. Also, remove the cable connector. (Fig. 1)

2. Remove the cable holder which fixes the 5P cable to the handlebar post.

3. Remove the frame cover. (See the Section D-1 "Removing the Frame Covers.")

4. Remove the CN-2 connector from the power supply board. (Fig. 2)

5. Cut the cable holders which fix the 5P cable to the frame, and remove the 5P cable.

T Mounting the Brand New Cable

1. Mark the 5P cable at a point approx. 87cm from the unit-side cable connector (Fig. 3), and connect the leading end of the CN-2 connector to the power supply board.

2. (1)Using cable holders, fix the 5P cable at the bottom of the handlaber pipe of the main unit frame.(2)Fix the cable at the marked point of the cable to the handlebar pipe just beneath the horizontal frame.(3)Pass the 5P cable along with the handlebar pipe, and the sagging portion should be binded with a cable holder. (Fig. 4)

3. Connect the cable connector to the control unit, and apply the connector cover.Then, fix the control unit to the handlebar post by using four screws. (Fig. 1)

4. Provisionally turn on the power, and check if the control unit works fine.

5. Fix the 5P connector to the handlebar post with the cable holder.

6. Mount the frame cover. (See the Section D-1 "Removing the Frame Covers.")

àUpright Type (EC-1600)

TRemoving the Existing Cable

5P Cable Handleber Post

1.Loosen the four screws which fix the control unit to remove the control unit. Also, remove the cable connector. (Fig. 4) Slide the inner handlebar post cover upward, and unplug the cable connector. (Fig. 5)

2.Remove the screws of both the handlebar stem and the outer handlebar post cover to remove the 5P cable. (Fig. 6)

5P Cable within the Frame

1.Remove the frame cover. (See the Section D-1 "Removing the Frame Covers.")

2.Remove the CN-2 connector at the end of the 5P cable from the power supply board.

3.Cut the cable holders which fix the 5P cable to the handlebar pipe, and remove the 5P cable.

To be continued on the next page.

Cable

Connector

Screws

EC-1200

Fig. 1

Handlebar Pipe

Horizontal Frame

(2)

(3)

Cable Holders

(1)

EC-1200

Fig. 4

Handlebar Stem

Cover

Screws

Power Supply Board

Fig. 2

Cable

Connector

Screws

EC-1600

Fig. 5

5cm

Cable Connector

Cable Holder

Unit-Side Cable Connector

Mark this point.

87cm

Fig. 3

Inner Handlebar Post Cover

Unplug

Fig. 6

-2Replacing the 5P Cable (1)

Fig. 7

Fig. 8

Cateye Ergociser Series 1000 Service Manual

ES

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Contents Cateye Ergociser Applicable Models EC-1200 EC-1600 EC-3600 EC-3700 IndexServiceManual Applicable Models EC-1200 Flywheelw/o TypeUpright ForParts OfNameName of Parts for Upright Type w/o Flywheel EC-1600 Name of Parts for Upright Type w/ FlywheelName FlywheelTypew OfPartsforUprightEC-3600 EC-3700 Name of Parts for Recumbent TypeOFF ADD Name of Parts for Belt Drive TypeEC-3600B/EC-3700B EC-3600B/EC-3700BCircuit Diagram for Automatic Type Cateye Ergociser Circuit DiagramNo Display on Control Unit after Power on 1No Display on Control Unit after Power onEC-1200 EC-1600 EC-3600 EC-3700 Check Method of Causes Repair Method Explanation Figures Main unit in accordance with the following procedures2No Display of Cadence No Display of Pulse Rate EC-1600 EC-3700 Printer is not used. Check if the No.4 select switch onDefective ES-3 Replacing the Power Supply Board No Printer OperationCheck Method of Causes Repair Method No Loading Check of mechanical systemsSection ES-2 Replacing the 5P Cable Remove the connector CN-1 from the power supply boardNo Loading Check of Electrical Systems 5No Loading Check of Electrical SystemsNo Pedal Rotation Locked 6No Pedal Rotation LockedEC-1600 EC-3600 EC-3700 Flywheel set with new ones 1Unusual Noise Continuous and IncreasingEC-1200 EC-1600 EC-3600 1Unusual Noise2Unusual Noise Unusual Noise Periodical3Unusual Noise Noise occurs when the pedal is rotated with a large torque1Removing the Frame Covers 1Removing the Frame CoversSide pedal can be removed by turning it in the clockwise Remove the frame covers in the following proceduresRemoving the Frame Covers 2Removing the Frame CoversFrame ES-1Replacing the Wiring within2Replacing the 5P Cable ES-2Replacing the 5P CableCut the cable holders which fix the cable to remove the 5P Control unit. Also, remove the cable connector. FigCable to the frame by using cable holders Frame CoversES-3Replacing the Power Supply Board ES-3Replacing the PowerSupply Board , fasten the frame-side nut Metal base in the following procedures. FigWhen the main unit is viewed from the direction as depicted Frame side FigES-5Replacing the CDC Sensor ES-5Replacing the CDC SensorReplacing the Panel Keyboard ES-6Replacing the Panel KeyboardES-7Replacing the Button Panel ES-7Replacing the Button PanelES-8Replacing the Printer Replacing the PrinterES-9Adjusting the Printing Darkness ES-9Adjusting the Printing DarknessES-10Paper Jamming in Printer Paper Jamming in PrinterWorkload Unit w/o Flywheel MS-1ReplacingEC-1200 Tension to the chain. Fig Wheel before setting it to the upper part of the large gearSetting on the large gear. Fig Assemble the chain. Chain should first be set on the freeMS-1Replacing the Workload Unit w/o Flywheel Flywheel MS-2Replacing the Workload UnitÀMounting the Brandnew Workload Unit MS-3Adjusting the Flywheel MS-3Adjusting the FlywheelEC-1600 EC-3600 MS-4Replacing the Chain MS-5Replacing the Free Wheel Set MS-5Replacing the Free Wheel SetMS-6Replacing the Derailleur Set MS-7Replacing the Idler Set MS-7Replacing the Idler SetMS-8Replacing the Crank Set MS-8Replacing the Crank SetAdjust the clearance between the magnet mounted on Fasten the crank cap by using a coin, etc. FigEnable the complete setting of the gear. Fig Should be adjusted as illustrated in Fig9Replacing the BB Set MS-9Replacing the BB SetMS-10Replacing the Post Spacer MS-10Replacing the Post SpacerMS-11Adjusting the Spacer Spring MS-11Adjusting the Spacer SpringMS-12Replacing the Inner Pipe Spacer MS-12Replacing the Inner Pipe SpacerEC-3600 EC-3700 MS-13Replacing the Vertical Pipe Spacer MS-13Replacing the Vertical Pipe SpacerMS-14Replacing the Leg Cover MS-14Replacing the Leg CoverEC-3600 EC-3700 MS-15Replacing the Caster and Level Adjuster MS-16Replacing the Seat Post Knob MS-16Replacing the Seat Post KnobEC-3600 EC-3700 MS-17Replacing the Lock Pin MS-17Replacing the Lock PinSet the right and left pedals MS-18Replacing the Crank CoverMS-19Replacing the Crank Cover ÀREMOVAL Remove both right and left pedals. FigMS-19Replacing the Center Cover of Upright Type EC-1200 EC-16001200, remove the cable holder from the handlebar post MS-20Replacing the Center Cover of Recumbent Type MS-21Replacing the Handlebar Grip MS-22Replacing the Printer Cover MS-22Replacing the Printer CoverMS-23Replacing the Paper Cutter MS-23Replacing the Paper CutterPNR.780-5160 EC-1600/3700 Panel Keybord unit sets List of Genuin PartsApplicable Models EC-1200EC-1600 PNR.781-5520 EC-3600 Crank CoverL,RSet unit sets Unit sets PNR.781-5580 PNR.000-0000 HR Senaor Belt unit sets PNR.701-6701 Wireless Heart Rate Senaor Kit TMParts Unit sets 1000Unit pieces P8M15-1080 Applicable Models EC-1200B EC-1600B EC-3600B EC-3700BList of Genuin Parts Belt Drive Unit sets Unit pieces P8M15-1192 PNR.724-1022List of Genuin Parts Applicable Models EC-1200 EC-1600 EC-3600 EC-3700
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