Cateye EC-3700, EC-3600 service manual Name of Parts for Upright Type w/ Flywheel, EC-1600

Page 6

Name of Parts for Upright Type (w/ Flywheel)

Applicable Models:

EC-1600

 

 

 

 

Name of Parts for Upright Type (w/ Flywheel)

 

 

 

 

 

 

5P Cable Connector

 

 

 

5P Cable

Lock Nut

 

 

 

 

 

 

 

 

 

Post Spacer

 

 

 

 

 

Adjust Screw

 

Flywheel Mounting Metal Base

 

Post Spacer

 

 

 

 

 

 

 

 

BB Set

 

 

 

 

Crank Cap

 

Lock Nut

 

 

 

 

 

 

 

Crank

 

 

9 Adjust Screw [M8x10]

 

 

 

 

6 Spacer Spring

 

 

 

 

 

Cable Holder

 

 

 

 

Seat Pipe

 

 

 

 

 

 

 

 

 

 

Flywheel Metal

 

 

 

 

 

q Flywheel Fixing Screw [SW Nut(M6)]

Large Gear

 

 

 

 

4 Flywheel Metal Base Fixing Screw

 

 

 

 

 

CDC Magnet

 

 

 

 

[Screw Set (+) (M6x16)]

 

 

 

 

 

 

 

 

 

 

Inlet Metal Base

 

 

 

 

 

Power Switch

CDC Sensor

 

 

 

 

Copper Plate

 

 

 

 

 

Idler

Frame

 

 

 

 

4 Idler Mounting Bolt [M6x16]

 

 

 

 

 

Idler Metal Base

 

 

 

 

 

Idler Spring

 

 

 

 

 

Timing Belt

 

 

 

 

 

Wiring within Frame

Caster

 

 

 

 

 

 

 

 

 

Plastic Pulley

 

Leg Pipe Fixing Screw

 

 

 

Workload Unit

 

 

 

 

 

 

Leg Pipe

 

q SW Nut (M6)

 

 

 

0

Power Supply Board

Solenoid Coil Mounting Base

Leg Pipe

 

 

4 Workload Unit Mounting Base

 

Power Supply Board Fixing Screw

 

 

 

[Tapping Screw(2) 4x12c]

 

[Screw Set (+) (M6x16)]

 

 

 

 

Solenoid Coil

 

Levelling Knob

 

 

 

 

 

Cateye Ergociser Series 1000 Service Manual

6

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Page 5 Page 7
Contents Cateye Ergociser Index Applicable Models EC-1200 EC-1600 EC-3600 EC-3700ServiceManual Flywheelw/o TypeUpright ForParts OfName Applicable Models EC-1200Name of Parts for Upright Type w/o Flywheel Name of Parts for Upright Type w/ Flywheel EC-1600OfPartsforUpright FlywheelTypew NameName of Parts for Recumbent Type EC-3600 EC-3700OFF Name of Parts for Belt Drive Type ADDEC-3600B/EC-3700B EC-3600B/EC-3700BCircuit Diagram Circuit Diagram for Automatic Type Cateye ErgociserNo Display on Control Unit after Power on 1No Display on Control Unit after Power onEC-1200 EC-1600 EC-3600 EC-3700 Main unit in accordance with the following procedures Check Method of Causes Repair Method Explanation Figures2No Display of Cadence No Display of Pulse Rate No Printer Operation Printer is not used. Check if the No.4 select switch onDefective ES-3 Replacing the Power Supply Board EC-1600 EC-3700No Loading Check of mechanical systems Check Method of Causes Repair Method5No Loading Check of Electrical Systems Remove the connector CN-1 from the power supply boardNo Loading Check of Electrical Systems Section ES-2 Replacing the 5P CableNo Pedal Rotation Locked 6No Pedal Rotation LockedEC-1600 EC-3600 EC-3700 1Unusual Noise 1Unusual Noise Continuous and IncreasingEC-1200 EC-1600 EC-3600 Flywheel set with new onesUnusual Noise Periodical 2Unusual NoiseNoise occurs when the pedal is rotated with a large torque 3Unusual Noise1Removing the Frame Covers 1Removing the Frame Covers2Removing the Frame Covers Remove the frame covers in the following proceduresRemoving the Frame Covers Side pedal can be removed by turning it in the clockwiseES-1Replacing the Wiring within FrameES-2Replacing the 5P Cable 2Replacing the 5P CableFrame Covers Control unit. Also, remove the cable connector. FigCable to the frame by using cable holders Cut the cable holders which fix the cable to remove the 5PES-3Replacing the Power Supply Board ES-3Replacing the PowerSupply Board Frame side Fig Metal base in the following procedures. FigWhen the main unit is viewed from the direction as depicted , fasten the frame-side nutES-5Replacing the CDC Sensor ES-5Replacing the CDC SensorES-6Replacing the Panel Keyboard Replacing the Panel KeyboardES-7Replacing the Button Panel ES-7Replacing the Button PanelReplacing the Printer ES-8Replacing the PrinterES-9Adjusting the Printing Darkness ES-9Adjusting the Printing DarknessPaper Jamming in Printer ES-10Paper Jamming in PrinterWorkload Unit w/o Flywheel MS-1ReplacingEC-1200 Assemble the chain. Chain should first be set on the free Wheel before setting it to the upper part of the large gearSetting on the large gear. Fig Tension to the chain. FigMS-1Replacing the Workload Unit w/o Flywheel Flywheel MS-2Replacing the Workload UnitÀMounting the Brandnew Workload Unit MS-3Adjusting the Flywheel MS-3Adjusting the FlywheelEC-1600 EC-3600 MS-4Replacing the Chain MS-5Replacing the Free Wheel Set MS-5Replacing the Free Wheel SetMS-6Replacing the Derailleur Set MS-7Replacing the Idler Set MS-7Replacing the Idler SetMS-8Replacing the Crank Set MS-8Replacing the Crank SetShould be adjusted as illustrated in Fig Fasten the crank cap by using a coin, etc. FigEnable the complete setting of the gear. Fig Adjust the clearance between the magnet mounted onMS-9Replacing the BB Set 9Replacing the BB SetMS-10Replacing the Post Spacer MS-10Replacing the Post SpacerMS-11Adjusting the Spacer Spring MS-11Adjusting the Spacer SpringMS-12Replacing the Inner Pipe Spacer MS-12Replacing the Inner Pipe SpacerMS-13Replacing the Vertical Pipe Spacer EC-3600 EC-3700 MS-13Replacing the Vertical Pipe SpacerMS-14Replacing the Leg Cover MS-14Replacing the Leg CoverEC-3600 EC-3700 MS-15Replacing the Caster and Level Adjuster MS-16Replacing the Seat Post Knob MS-16Replacing the Seat Post KnobMS-17Replacing the Lock Pin EC-3600 EC-3700 MS-17Replacing the Lock PinÀREMOVAL Remove both right and left pedals. Fig MS-18Replacing the Crank CoverMS-19Replacing the Crank Cover Set the right and left pedalsMS-19Replacing the Center Cover of Upright Type EC-1200 EC-16001200, remove the cable holder from the handlebar post MS-20Replacing the Center Cover of Recumbent Type MS-21Replacing the Handlebar Grip MS-22Replacing the Printer Cover MS-22Replacing the Printer CoverMS-23Replacing the Paper Cutter MS-23Replacing the Paper CutterList of Genuin Parts PNR.780-5160 EC-1600/3700 Panel Keybord unit setsApplicable Models EC-1200EC-1600 PNR.781-5520 EC-3600 Crank CoverL,RSet unit sets Unit sets PNR.781-5580 Unit sets 1000 PNR.701-6701 Wireless Heart Rate Senaor Kit TMParts PNR.000-0000 HR Senaor Belt unit setsUnit sets Unit pieces P8M15-1192 PNR.724-1022 Applicable Models EC-1200B EC-1600B EC-3600B EC-3700BList of Genuin Parts Belt Drive Unit pieces P8M15-1080List of Genuin Parts Applicable Models EC-1200 EC-1600 EC-3600 EC-3700
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