Cateye EC-3600 service manual EC-1600 EC-3700, 4No Printer Operation

Page 17

Applicable Models:

 

 

 

EC-1600

 

 

 

EC-3700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T-4

No Printer Operation

 

 

 

 

 

 

 

 

 

 

 

 

Check Method of Causes

Repair Method

 

 

 

Explanation Figures

 

 

 

 

In such cases as display of the LCD panel, etc. operate without

 

 

 

 

 

 

 

 

 

 

problem, but the printer does not operate, the following cases are

 

 

 

 

 

 

 

 

 

 

possible:

 

 

 

 

 

 

 

 

 

 

 

[1] Checking the Control Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RESET

 

 

 

 

 

ON

1.

Check that the printer symbol is displayed on the LCD panel

In case the printer symbol is not indicated on the LCD

 

 

Printer Symbol

 

 

 

 

 

 

 

 

 

 

 

 

and the printer is in a working status. (Fig. 1)

panel, press the printer button to have the symbol

10

1

 

1

2

3

4

OFF

2.

Check if the setting of control unit is in the setting that the

indicated.

 

10

1

 

 

MODE

 

 

 

 

 

 

 

 

 

 

 

TIME

 

 

 

 

 

 

 

 

printer is not used. (Check if the No.4 select switch on the

 

 

ADV

 

 

Select Switch

 

back of the control unit is in the "OFF" position.) (Fig. 2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Check if the thermal paper is not jammed at the printer head.

 

 

Control Unit

 

 

Back of Control Unit

 

 

 

 

 

t Remove the thermal paper if it is jammed. (Fig. 3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig. 1

 

 

Fig. 2

 

 

 

 

4.

When no other problems are found, replace the control unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with a brand new one.

 

 

Tweezer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.

With the new control unit installed, check the printer operation.

 

 

 

 

 

 

 

 

 

 

 

t When the printer works fine, the control unit is defective.

Replace the control unit with a brand new one.

Printer Cover

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When the printer does not operate after the above-stated checks,

 

 

 

 

 

 

 

 

 

 

proceed to the following procedures:

 

 

 

 

 

 

 

 

 

 

[2] Checking the Main Unit

 

 

 

 

 

 

 

 

 

 

1.

Turn off the power, and loosen the four screws on the

 

 

 

 

 

Cable Connector

 

 

 

 

 

 

Paper Cutter

 

 

 

 

 

 

 

 

handlebar stem to remove the control unit. (Fig. 4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Remove the cable connector which is connected to the back of

 

 

 

 

 

 

 

 

 

 

 

the control unit. (Fig. 4)

 

 

 

 

 

 

 

 

 

 

3. Remove the frame cover. (See the Section D1 & D2

 

 

Fig. 3

 

 

Fig. 4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"Removing the Frame Covers.")

 

 

 

 

Power Supply Board

Normal when zero (0)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Remove the CN-2 connector on the power supply board. (Fig.

 

 

 

 

 

 

 

 

 

 

 

5)

 

 

 

 

 

 

 

 

 

 

 

5.

Using a tester, check for any short-circuiting across Terminal

 

 

 

 

 

 

 

 

 

 

 

1s and Terminal 5s at both ends of the 5P cable which

 

 

 

 

 

 

 

 

 

 

 

connects the power supply board and the control unit. (Fig. 6)

 

 

 

 

 

 

 

 

 

 

 

t When there is no shortcircuit, the 5P cable is disconnected.

Replace the 5P cable.

(See the Section ES-2

 

 

 

 

 

 

 

 

 

 

 

"Replacing the 5P Cable.")

 

 

 

 

 

 

 

 

 

 

t When it is short-circuited, the power supply board is

Replace the power supply board. (See the Section

 

 

 

Connector

 

 

 

 

 

defective.

ES-3 "Replacing the Power Supply Board.")

 

 

 

 

 

 

 

 

 

 

 

Terminal 5

 

 

 

 

 

 

 

 

 

Fig. 5

 

 

5P Cable

 

 

 

 

 

 

 

 

 

 

 

 

Connector Terminal 5

 

 

 

 

 

 

 

 

Fig. 6

 

 

 

 

Cateye Ergociser Series 1000 Service Manual

T-4No Printer Operation

15

Image 17
Contents Cateye Ergociser Applicable Models EC-1200 EC-1600 EC-3600 EC-3700 IndexServiceManual Applicable Models EC-1200 Flywheelw/o TypeUpright ForParts OfNameName of Parts for Upright Type w/o Flywheel EC-1600 Name of Parts for Upright Type w/ FlywheelTypew FlywheelOfPartsforUpright NameEC-3600 EC-3700 Name of Parts for Recumbent TypeOFF ADD Name of Parts for Belt Drive TypeEC-3600B/EC-3700B EC-3600B/EC-3700BCircuit Diagram for Automatic Type Cateye Ergociser Circuit DiagramEC-1200 EC-1600 EC-3600 EC-3700 No Display on Control Unit after Power on1No Display on Control Unit after Power on Check Method of Causes Repair Method Explanation Figures Main unit in accordance with the following procedures2No Display of Cadence No Display of Pulse Rate Defective ES-3 Replacing the Power Supply Board Printer is not used. Check if the No.4 select switch onNo Printer Operation EC-1600 EC-3700Check Method of Causes Repair Method No Loading Check of mechanical systemsNo Loading Check of Electrical Systems Remove the connector CN-1 from the power supply board5No Loading Check of Electrical Systems Section ES-2 Replacing the 5P CableEC-1600 EC-3600 EC-3700 No Pedal Rotation Locked6No Pedal Rotation Locked EC-1200 EC-1600 EC-3600 1Unusual Noise Continuous and Increasing1Unusual Noise Flywheel set with new ones2Unusual Noise Unusual Noise Periodical3Unusual Noise Noise occurs when the pedal is rotated with a large torque1Removing the Frame Covers 1Removing the Frame CoversRemoving the Frame Covers Remove the frame covers in the following procedures2Removing the Frame Covers Side pedal can be removed by turning it in the clockwiseFrame ES-1Replacing the Wiring within2Replacing the 5P Cable ES-2Replacing the 5P CableCable to the frame by using cable holders Control unit. Also, remove the cable connector. FigFrame Covers Cut the cable holders which fix the cable to remove the 5PSupply Board ES-3Replacing the Power Supply BoardES-3Replacing the Power When the main unit is viewed from the direction as depicted Metal base in the following procedures. FigFrame side Fig , fasten the frame-side nutES-5Replacing the CDC Sensor ES-5Replacing the CDC SensorReplacing the Panel Keyboard ES-6Replacing the Panel KeyboardES-7Replacing the Button Panel ES-7Replacing the Button PanelES-8Replacing the Printer Replacing the PrinterES-9Adjusting the Printing Darkness ES-9Adjusting the Printing DarknessES-10Paper Jamming in Printer Paper Jamming in PrinterEC-1200 Workload Unit w/o FlywheelMS-1Replacing Setting on the large gear. Fig Wheel before setting it to the upper part of the large gearAssemble the chain. Chain should first be set on the free Tension to the chain. FigMS-1Replacing the Workload Unit w/o Flywheel ÀMounting the Brandnew Workload Unit FlywheelMS-2Replacing the Workload Unit EC-1600 EC-3600 MS-3Adjusting the FlywheelMS-3Adjusting the Flywheel MS-4Replacing the Chain MS-5Replacing the Free Wheel Set MS-5Replacing the Free Wheel SetMS-6Replacing the Derailleur Set MS-7Replacing the Idler Set MS-7Replacing the Idler SetMS-8Replacing the Crank Set MS-8Replacing the Crank SetEnable the complete setting of the gear. Fig Fasten the crank cap by using a coin, etc. FigShould be adjusted as illustrated in Fig Adjust the clearance between the magnet mounted on9Replacing the BB Set MS-9Replacing the BB SetMS-10Replacing the Post Spacer MS-10Replacing the Post SpacerMS-11Adjusting the Spacer Spring MS-11Adjusting the Spacer SpringMS-12Replacing the Inner Pipe Spacer MS-12Replacing the Inner Pipe SpacerEC-3600 EC-3700 MS-13Replacing the Vertical Pipe Spacer MS-13Replacing the Vertical Pipe SpacerMS-14Replacing the Leg Cover MS-14Replacing the Leg CoverEC-3600 EC-3700 MS-15Replacing the Caster and Level Adjuster MS-16Replacing the Seat Post Knob MS-16Replacing the Seat Post KnobEC-3600 EC-3700 MS-17Replacing the Lock Pin MS-17Replacing the Lock PinMS-19Replacing the Crank Cover MS-18Replacing the Crank CoverÀREMOVAL Remove both right and left pedals. Fig Set the right and left pedals1200, remove the cable holder from the handlebar post MS-19Replacing the Center Cover of Upright TypeEC-1200 EC-1600 MS-20Replacing the Center Cover of Recumbent Type MS-21Replacing the Handlebar Grip MS-22Replacing the Printer Cover MS-22Replacing the Printer CoverMS-23Replacing the Paper Cutter MS-23Replacing the Paper CutterPNR.780-5160 EC-1600/3700 Panel Keybord unit sets List of Genuin PartsApplicable Models EC-1200EC-1600 PNR.781-5520 EC-3600 Crank CoverL,RSet unit sets Unit sets PNR.781-5580 Parts PNR.701-6701 Wireless Heart Rate Senaor Kit TMUnit sets 1000 PNR.000-0000 HR Senaor Belt unit setsList of Genuin Parts Belt Drive Applicable Models EC-1200B EC-1600B EC-3600B EC-3700BUnit sets Unit pieces P8M15-1192 PNR.724-1022 Unit pieces P8M15-1080List of Genuin Parts Applicable Models EC-1200 EC-1600 EC-3600 EC-3700