Cateye EC-3700, EC-3600 service manual ES-6Replacing the Panel Keyboard

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Applicable Models: EC-1600EC-3700

ES-6Replacing the Panel Keyboard

1.

Remove the control unit by loosening four screws. Also

 

remove the cable connector from the control unit. (Fig. 1)

2.

The control unit can be separated into upper and lower parts

 

when the eight screws on the bottom of the lower body of the

 

unit are removed (Fig. 2). Be careful to separate them slowly

 

since the upper and lower bodies are connected with a flat

 

cable.

3.

Remove the connector on the panel keyboard which is located

 

at the upper body side, loosen the nine screws on the

 

substrate, and remove them from the upper body. (Fig. 3)

4.

Since the panel keyboard is fixed to the control unit with

Control Unit

Cable Connector

Screw

Control Unit

Substrate

 

Fixing Screw

Substrate

Connector

Replacing the Panel Keyboard

 

silicon, cut the silicon with a sharp cutter (Fig. 4). Peel the

 

panel keyboard off the surface of upper body. (Fig. 5)

5.

If the silicon remains at the upper body, remove it thoroughly.

6.

Place the brandnew panel keyboard. The cable from the

 

keyboard should be pulled in through the hole on the upper

 

body. Press and adhere the panel keyboard in position.

7.

Apply silicon at two depicted areas to prevent intrusion of

 

sweat. (Figs. 4 and 6)

8.

Mount the substrate and fix it with nine screws, and insert the

 

connector of the panel keyboard. (Fig. 3)

9.

Put the upper and lower body together, and fix them with eight

 

screws.

10.Connect the cable connector to the control unit, and mount the unit to the main unit.

Fig. 1

Silicon

Fig. 4

Fig. 2

Fig. 3

Control Unit

Panel Keyboard

Upper Body

Fig. 5

ES-6

Silicon

Fig. 6

Cateye Ergociser Series 1000 Service Manual

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Contents Cateye Ergociser Index Applicable Models EC-1200 EC-1600 EC-3600 EC-3700ServiceManual Flywheelw/o TypeUpright ForParts OfName Applicable Models EC-1200Name of Parts for Upright Type w/o Flywheel Name of Parts for Upright Type w/ Flywheel EC-1600Flywheel TypewOfPartsforUpright NameName of Parts for Recumbent Type EC-3600 EC-3700OFF Name of Parts for Belt Drive Type ADDEC-3600B/EC-3700B EC-3600B/EC-3700BCircuit Diagram Circuit Diagram for Automatic Type Cateye ErgociserEC-1200 EC-1600 EC-3600 EC-3700 No Display on Control Unit after Power on1No Display on Control Unit after Power on Main unit in accordance with the following procedures Check Method of Causes Repair Method Explanation Figures2No Display of Cadence No Display of Pulse Rate Printer is not used. Check if the No.4 select switch on Defective ES-3 Replacing the Power Supply BoardNo Printer Operation EC-1600 EC-3700No Loading Check of mechanical systems Check Method of Causes Repair MethodRemove the connector CN-1 from the power supply board No Loading Check of Electrical Systems5No Loading Check of Electrical Systems Section ES-2 Replacing the 5P CableEC-1600 EC-3600 EC-3700 No Pedal Rotation Locked6No Pedal Rotation Locked 1Unusual Noise Continuous and Increasing EC-1200 EC-1600 EC-36001Unusual Noise Flywheel set with new onesUnusual Noise Periodical 2Unusual NoiseNoise occurs when the pedal is rotated with a large torque 3Unusual Noise1Removing the Frame Covers 1Removing the Frame CoversRemove the frame covers in the following procedures Removing the Frame Covers2Removing the Frame Covers Side pedal can be removed by turning it in the clockwiseES-1Replacing the Wiring within FrameES-2Replacing the 5P Cable 2Replacing the 5P CableControl unit. Also, remove the cable connector. Fig Cable to the frame by using cable holdersFrame Covers Cut the cable holders which fix the cable to remove the 5PSupply Board ES-3Replacing the Power Supply BoardES-3Replacing the Power Metal base in the following procedures. Fig When the main unit is viewed from the direction as depictedFrame side Fig , fasten the frame-side nutES-5Replacing the CDC Sensor ES-5Replacing the CDC SensorES-6Replacing the Panel Keyboard Replacing the Panel KeyboardES-7Replacing the Button Panel ES-7Replacing the Button PanelReplacing the Printer ES-8Replacing the PrinterES-9Adjusting the Printing Darkness ES-9Adjusting the Printing DarknessPaper Jamming in Printer ES-10Paper Jamming in PrinterEC-1200 Workload Unit w/o FlywheelMS-1Replacing Wheel before setting it to the upper part of the large gear Setting on the large gear. FigAssemble the chain. Chain should first be set on the free Tension to the chain. FigMS-1Replacing the Workload Unit w/o Flywheel ÀMounting the Brandnew Workload Unit FlywheelMS-2Replacing the Workload Unit EC-1600 EC-3600 MS-3Adjusting the FlywheelMS-3Adjusting the Flywheel MS-4Replacing the Chain MS-5Replacing the Free Wheel Set MS-5Replacing the Free Wheel SetMS-6Replacing the Derailleur Set MS-7Replacing the Idler Set MS-7Replacing the Idler SetMS-8Replacing the Crank Set MS-8Replacing the Crank SetFasten the crank cap by using a coin, etc. Fig Enable the complete setting of the gear. FigShould be adjusted as illustrated in Fig Adjust the clearance between the magnet mounted onMS-9Replacing the BB Set 9Replacing the BB SetMS-10Replacing the Post Spacer MS-10Replacing the Post SpacerMS-11Adjusting the Spacer Spring MS-11Adjusting the Spacer SpringMS-12Replacing the Inner Pipe Spacer MS-12Replacing the Inner Pipe SpacerMS-13Replacing the Vertical Pipe Spacer EC-3600 EC-3700 MS-13Replacing the Vertical Pipe SpacerMS-14Replacing the Leg Cover MS-14Replacing the Leg CoverEC-3600 EC-3700 MS-15Replacing the Caster and Level Adjuster MS-16Replacing the Seat Post Knob MS-16Replacing the Seat Post KnobMS-17Replacing the Lock Pin EC-3600 EC-3700 MS-17Replacing the Lock PinMS-18Replacing the Crank Cover MS-19Replacing the Crank CoverÀREMOVAL Remove both right and left pedals. Fig Set the right and left pedals1200, remove the cable holder from the handlebar post MS-19Replacing the Center Cover of Upright TypeEC-1200 EC-1600 MS-20Replacing the Center Cover of Recumbent Type MS-21Replacing the Handlebar Grip MS-22Replacing the Printer Cover MS-22Replacing the Printer CoverMS-23Replacing the Paper Cutter MS-23Replacing the Paper CutterList of Genuin Parts PNR.780-5160 EC-1600/3700 Panel Keybord unit setsApplicable Models EC-1200EC-1600 PNR.781-5520 EC-3600 Crank CoverL,RSet unit sets Unit sets PNR.781-5580 PNR.701-6701 Wireless Heart Rate Senaor Kit TM PartsUnit sets 1000 PNR.000-0000 HR Senaor Belt unit setsApplicable Models EC-1200B EC-1600B EC-3600B EC-3700B List of Genuin Parts Belt DriveUnit sets Unit pieces P8M15-1192 PNR.724-1022 Unit pieces P8M15-1080List of Genuin Parts Applicable Models EC-1200 EC-1600 EC-3600 EC-3700