Weider 831.159380 Frame Assembly, Following Tools not Included are Required for Assembly

Page 4

ASSEMBLY

Before beginning assembly, carefully read the following information and instructions:

•Place all parts of the PRO 9645 in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is com- pleted.

•The assembly is broken into four stages: 1) frame assembly, 2) arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged sepa- rately.

•Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.

•For help identifying the small parts used in assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre- attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.

•As you assemble the PRO 9645 be sure that all parts are oriented as shown in the drawings.

•Tighten all parts as you assemble them, unless instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:

•Two (2) adjustable wrenches

•One (1) standard screwdriver

•One (1) phillips screwdriver

• One (1) rubber mallet

•Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.

Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

FRAME ASSEMBLY

1.Before beginning assembly, be sure that you have read and understand the infor- mation in the box above.

Locate and open the parts bag labeled

“FRAME ASSEMBLY.”

Press two 2” Square Outer Caps (51) onto the Stabilizer (5). Press a 2” Square Inner Cap (27) into the Base (4).

Insert six 5/16” x 2 1/2” Carriage Bolts (1) up through the Stabilizer (5). Insert two 5/16” x 2 1/2” Carriage Bolts up through the Base

(4).

Attach the Base (4) to the Stabilizer (5) with two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat Washers (8), and two 5/16” Nylon Locknuts

(3). Do not tighten the Nylon Locknuts yet.

1

 

 

 

 

 

11

 

 

 

51

 

 

 

 

 

 

8

 

5

 

 

 

 

 

 

 

 

1

51

1

3

 

 

 

 

 

4

1

 

 

 

 

 

 

 

 

27

4

Page 3 Page 5
Image 4
Page 3 Page 5
Contents Model No Serial No Patent PendingSEARS, Roebuck and CO., Hoffman ESTATES, IL Table of Contents Important PrecautionsBefore YOU Begin Using the Weider PRO 9645 Home Gym SystemFor your benefit, read this manual carefully before Assembly Frame AssemblyFollowing Tools not Included are Required for Assembly Frame AssemblyLocknuts yet Stabilizer 5. Stack eight Weights onto Stack of WeightsWeights 25 until is complete Tighten all Nylon Locknuts used in stepsTube is sitting in the pin grooves in the top Weight Be sure that the pin on the WeightWeight Be sure that the holes in the WeightLocate and open the parts bag labeled ARM Assembly Arm must be able to pivot freelyOn each Arm. Arm identification is very Important for stepDo not tighten the Nylon Locknut yet Arm with the Left Arm 47 refer to stepAssembly ARMARM Assembly Cable Assembly Long Cable Trap is positioned to hold the Cable in place Bracket Cable Cable Assembly Cable Assembly Must be inserted from the side shown That the Pulley is on the side shownThat the Cable Trap is positioned to hold Cable in placeCable Assembly Seat Assembly Locate and open the parts bag labeled Seat AssemblySeat Are not properly installed, they may be Rect the problem. Important If the cablesDamaged when heavy weight is used. See HOW to USE the Home GYM System Changing the Weight SettingAttaching and Removing the Seat Adjusting the LEG Press PlateAttaching the LEG Lever to the LOW Pulley Station Weight Resistance Chart PlatesTROUBLE-SHOOTING and Maintenance Tightening the CablesCable Diagrams High Cable 58 and Low CableHigh Cable Low CableMilitary Press Cable 72 and Leg Press Cable Pivot Arm Leg Press CablePage Page X 3 1/4 Bolt Key Part Qty Description R1096AKey Part Exploded DRAWING-Model No Model No Full 90 DAY WarrantySEARS, Roebuck and CO., Dept WA, Hoffman ESTATES, IL
Top Page Image Contents