Weider 831.159380 user manual TROUBLE-SHOOTING and Maintenance, Tightening the Cables

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TROUBLE-SHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (99) will need to be tightened.

To tighten the cables, insert the weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:

See drawing 1. Tighten the 1/4” Nylon Locknut (2) that connects the end of the Low Cable (23) to the Long “U”- Bracket (57).

The Leg Press Cable (99) can be tightened in the same manner.

See drawing 1. Move the 3 1/2” Pulley (15) to the other hole in one of the Long “U”-Brackets (57). Remove the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley, and Long “U”-Bracket. Re- attach the Pulley and Cable Trap. Be sure that the Cable Trap is in the proper position and that the Cable and Pulley move smoothly.

The other Long “U”-Bracket (57) can be adjusted in the same manner.

See drawing 2. Tighten the 1/4” Nylon Locknut (2) that connects the end of the High Cable (58) to the Small “U”- Bracket (71).

The Military Press Cable (72) can be tightened in the same manner.

See Drawing 3. If additional slack is felt while using the Leg Press Arm (96), then the end of the Leg Press Cable (99) must be moved to the next hole in the Rear Seat Frame (100). Remove the 5/16” x 2 3/4” Bolt (11), the 5/16” Washer (8), the end of the Cable, and both 5/16” Nylon Jam Nuts (93) from the Rear Seat Frame. Re- attach the Bolt, the Washer, the end of the Cable, and both Nylon Jam Nuts to the next hole in the Rear Seat Frame.

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23 or 99

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

72

58

71

2

71

 

 

2

3

96

11

8

100

99

93

93

Do not overtighten the cables; the top weight will be lifted off the weight stack.

If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it.

If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

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Contents Model No Serial No Patent PendingSEARS, Roebuck and CO., Hoffman ESTATES, IL Important Precautions Table of ContentsBefore YOU Begin Using the Weider PRO 9645 Home Gym SystemFor your benefit, read this manual carefully before Frame Assembly AssemblyFollowing Tools not Included are Required for Assembly Frame AssemblyLocknuts yet Stack of Weights Stabilizer 5. Stack eight Weights ontoWeights 25 until is complete Tighten all Nylon Locknuts used in stepsBe sure that the pin on the Weight Tube is sitting in the pin grooves in the top WeightWeight Be sure that the holes in the WeightArm must be able to pivot freely Locate and open the parts bag labeled ARM AssemblyImportant for step On each Arm. Arm identification is veryDo not tighten the Nylon Locknut yet Arm with the Left Arm 47 refer to stepARM AssemblyARM Assembly Cable Assembly Long Cable Trap is positioned to hold the Cable in place Bracket Cable Cable Assembly Cable Assembly That the Pulley is on the side shown Must be inserted from the side shownThat the Cable Trap is positioned to hold Cable in placeCable Assembly Locate and open the parts bag labeled Seat Assembly Seat AssemblySeat Are not properly installed, they may be Rect the problem. Important If the cablesDamaged when heavy weight is used. See Changing the Weight Setting HOW to USE the Home GYM SystemAttaching and Removing the Seat Adjusting the LEG Press PlateAttaching the LEG Lever to the LOW Pulley Station Plates Weight Resistance ChartTightening the Cables TROUBLE-SHOOTING and MaintenanceHigh Cable 58 and Low Cable Cable DiagramsHigh Cable Low CableLeg Press Cable Military Press Cable 72 and Leg Press Cable Pivot ArmPage Page X 3 1/4 Bolt Key Part Qty Description R1096AKey Part Exploded DRAWING-Model No Model No Full 90 DAY WarrantySEARS, Roebuck and CO., Dept WA, Hoffman ESTATES, IL