Weider WESY86301 Frame Assembly, Following Tools not Included are Required for Assembly

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ASSEMBLY

Before beginning assembly, carefully read the following information and instructions:

Place all parts in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.

Assembly is divided into four stages: 1) frame assembly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, and 4) seat and backrest assembly. The hardware for each stage is packaged separately.

Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.

For help identifying the small parts used in assembly, use the PART IDENTIFICATION

CHART located in the center of this manual.

Note: Some small parts may have been pre- attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.

As you assemble this product, be sure that all parts are oriented as shown in the drawings.

Tighten all parts as you assemble them, unless instructed to do otherwise.

THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:

Two (2) adjustable wrenches

One (1) standard screwdriver

One (1) phillips screwdriver

• One (1) rubber mallet

Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.

Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

FRAME ASSEMBLY

1.Before beginning assembly, be sure that you have read and understand the infor- mation in the box above.

Locate and open the parts bags labeled “FRAME ASSEMBLY BAG ONE” and

“FRAME ASSEMBLY BAG TWO.”

Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated loca- tions. Press a 2” Square Inner Cap (56) into the end of the Weight Base.

Insert four 5/16” x 2 1/2” Carriage Bolts (49) up through the Press Base (13). Insert two 5/16” x 2 1/2” Carriage Bolts up through the Weight Base (14).

Attach the Press Base (13) to the Weight Base (14) with two 5/16” x 2 3/4” Bolts (55), two 5/16” Washers (20), and two 5/16” Nylon Locknuts (40). Do not tighten the Nylon

Locknuts yet.

1

 

 

 

 

58

 

58

 

 

55

 

 

 

 

20

 

13

 

 

 

 

14

 

 

 

 

 

40

 

49

 

 

56

 

 

49

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Contents Customer HOT Line QUESTIONS?Model No. WESY86301 Serial No Limited Warranty Table of ContentsImportant Precautions For your benefit, read this manual carefully before Using the Weider 8630 Training System. If youBefore YOU Begin Frame Assembly AssemblyFollowing Tools not Included are Required for Assembly Frame Assembly BAG TWODo not tighten the Nylon Locknuts yet Weight Tubes are in the pin grooves in the upper Weights Nylon Locknuts yet Locate and open the parts bag labeled ARM Assembly Frame Assembly ARM AssemblyPress Plate and Adjustment Tube are ori- ented as shown Round Outer Cap, as shown in the inset Drawing Teeth on the Retainers bend towardARM Assembly Cable Assembly End with Cable Assembly Trap is turned to hold the Cable in place Cable Trap is turned to hold the Cable in placeCable Trap is turned to hold the Cable Place Plates 31. The Cable must be routed fromBolt. Do not tighten the Nylon Jam Nut Until step Cable Trap is positioned to hold the Cable in place Cable Assembly Be sure that the Cable Trap is in the indi- cated position Locate and open the parts bag labeled Seat Assembly Seat AssemblyMisc Changing the Weight Setting HOW to USE the Home GYM SystemAttaching the AB Strap to the AB Pulley Station Adjusting the LEG Press PlateAttaching and Removing the Seat Attaching the LEG Lever to the LOW Pulley StationPlates Weight Resistance ChartTightening the Cables TROUBLE-SHOOTING and MaintenanceCable Diagrams High Cable High Pulley-1 Weight Stack-5 Rear Cable Top Frame Part Identification CHART-Model No. WESY86301 R0899B Page Page Qty Description Part LIST-Model No. WESY86301Exploded DRAWING-Model No. WESY86301 R0899B Ordering Replacement Parts