Whirlpool GVW9959K-0 manual Machine Controller, Motor Controller, Drive Motor

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MACHINE CONTROLLER

The Machine Controller interprets the consumer inputs from the keyswitch pads to operate the cycle selected. The Machine Controller interfaces with the Motor Controller to operate the Drive motor and Pump motor through their vari- ous functions during the cycle. The Machine Controller also directly operates the water fill and dispenser solenoids, interprets the thermistor readings, lid switch condition, as well as the position of the contacts in the Operating and Flood Pressure switches.

Fig. 2-2

MOTOR CONTROLLER

The Motor Controller receives commands from the Ma- chine Controller to operate the Drive Motor at the desired speed and direction at various times in the cycle. It does so by applying varying voltages and frequencies to the Drive Motor to control speeds and by electrically leading with the Main or Aux winding to control direction.

The Motor Controller also operates the Pump Motor direc- tion to either recirculate or drain water.

Fig. 2-3

DRIVE MOTOR

This washer uses a reversible, variable speed SPIM (Single Phase Induction Motor) as its main drive motor. Motor speed varies from 350 RPM to 4500 RPM. The ½ horsepower motor draws five to seven amps, in normal use. It uses a voltage output from the motor controller and operates at variable AC voltages and frequencies. The Motor Controller provides a variable frequency signal to the motor, which provides the various speeds to nutate and spin. Checking voltages to the drive motor should not be attempted.

The drive motor has five outputs.

a)Ground

b)FTC- This is 120VAC 60 Hz. and is basically L1.

c)FHOT- This is a combination of 120 VAC 60 Hz, (the return of FTC), and common of the motor, which is variable frequency and variable voltage.

d)Main- This is one of the windings of the motor. The main winding operates at voltages approximately 170V above and below L1 at a rate of 15K Hz. It uses a variable duty cycle square wave at a voltage that varies from 30 to 146 VAC referenced to FHOT. The operating frequency varies from 12 to 156 Hz. The frequency is directly proportional to the speed of the motor. (Higher Frequency = Higher Speed). In spin, one winding will lead and the other follow. In nutate, the lead winding will be reversed.

e)Auxiliary- See Main winding.

A thermal protector is used to direct voltage to the motor controller instead of acting as a shut-off for the motor. If the protector is tripped, voltage will be removed from the motor controller, which in turn, will remove voltage from the drive motor.

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Contents Page Introduction Table of Contents Safety MODEL/SERIAL Number Plate Serial Number DesignatorModel Number Designator Model Number G V W 9 9 5 9 K Q For a permanently connected washer InstallationConsiderations Section ONETools needed Parts Supplied DrainSystem ConnectingtheDrainHose InstallationChecklist Use&CareInformation Control Panel Theory of OperationSection TWO NutationOperational Cycle Default Wash and Spin Option DescriptionsSoil Level Whitest Whites Water TempAssured Water Temp ATC ThresholdsAdditional Options End of Cycle SignalMachine Controller Motor ControllerDrive Motor Leveler Peekaboo ModeUniversal Joint Interlock Switches Drive SystemShield Capacitor Pressure Switches LOG Valve AssemblyOPR FLD Recirculation Recirculation and DrainWater Pump/Pump Motor Outer TubChanging Options after pressing Start DrainChanging Cycles and Options Changing Cycles after pressing StartOperational Cycle Notes Drive Motor Notes Pump Drive Description Water Description Water Pump Drive Duration Description Water Pump Drive Pump Drive Description Action Speed Pump Drive Description Delicate/Casual SPIN+RECIRC+FILL Wash Detergent PS Controlled Recirc Spin Garments are labelled Hand Wash because HandwashSoak Cycle Extra RinseExtend Spin Cycle Rinse & Spin When to use Rinse & SpinTo use or change Rinse & Spin settings Suds Lock Detection/CleanoutComponent Location Component AccessSpecial TOOLS/PARTS Required for Service Section ThreeElectrostatic Discharge ESD Sensitive Electronics Accessing Components in the ConsoleRemoving the Motor Control Board Removing the ConsoleRemoving Console Components Removing the Machine Control BoardRemoving the Log Valve Assembly Removing the Pressure SwitchesRaising the Washer Top to the Service Position Accessing Components Beneath the Washer TOPKet. Fig Removing Components in the Tub18b Reassembling Tub ComponentsTab Accessing Components Beneath the TUB Components Accessible with Front Cabinet Panel RemovedRemoving the Front Cabinet Panel Motor mounting bracket to the motor plate Servicing Components from the Bottom of the WasherRemoving the Drive Motor Removing the Thrust Plate32 shows all the components of the thrust plate assembly Removing the Brake Assembly/Nutate ShaftRemoving the Pump and Pump Motor Replacing the CapacitorReplacing the Outer Tub Troubleshooting and Diagnosis Troubleshooting ChartSection Four Motor Overheats OverfillsWon’t Nutate Won’t SpinIncorrect Water TemperatureWon’t Drain Washer VibratingLoad is Wrinkled Power FailureProcessor Reset ErrorLimit Lid Switch ErrorLong Drain Average CurrentSuds Lock Self Diagnostic RoutinesAutomatic Service Diagnostics Mode Open LidManual Diagnostic Mode PressSOAK Cycle Signal Soak Cycle SignalRunning Nutate or Spin Nutate and Recirculate Test Pump Drain/RecirculationWater Inlet and Dispenser VALVE, Operating PS Test If a single LED does not light up Console Switches and Indicators TestIf none of the LEDs light up If a particular group of LEDs does not light upChecking Touchpad Functioning KEY Switch MatrixChecking Drive and Pump Motor Continuity Sales Demo ModeTroubleshooting Tests 120VAC Electrical SupplyWater Inlet and Dispenser Solenoid Test Motor and Motor Control System Test Machine Control RelayMotor Controller Automatic Temperature Control Test Drive Motor and Wiring HarnessIf the fill valves are working properly Drain/Recirculation Test Operating and Over Fill Pressure Switch TestPage Page Wiring Diagram Tech TipsSection Five Warranty Information Component Resistance ChartUnited States Rprt