Whirlpool GVW9959K-0 manual Introduction

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INTRODUCTION

This Job Aid, “ELECTRONIC CONTROL WASHER WITH CALYPSO WASH MOTION,”

(Part No. 8078010), provides specific information on the new features and design elements of Whirlpool Electronic Control washers with Calypso Wash Motion.

“ELECTRONIC CONTROL WASHER WITH CALYPSO WASH MOTION” has been compiled to pro- vide the most recent information on design, features, troubleshooting, service and repair procedures.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair the unique features of Whirlpool Electronic Control washers with Calypso Wash Motion.

The objectives of the Job Aid are:

The service technician will -

•Understand proper safety precautions.

•Successfully troubleshoot and diagnose malfunction.

•Successfully perform necessary repairs.

•Successfully return the washer to proper operational status.

RPRT

WHIRLPOOL CORPORATION ASSUMES NO RESPONSIBILITY

FOR ANY REPAIRS MADE ON OUR PRODUCTS BY ANYONE

OTHER THAN AUTHORIZED SERVICE TECHNICIANS.

© 2001 Whirlpool Corporation, Benton Harbor, MI 49022

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Contents Page Introduction Table of Contents Model Number Designator Model Number G V W 9 9 5 9 K Q SafetyMODEL/SERIAL Number Plate Serial Number Designator Section ONE InstallationConsiderations For a permanently connected washerTools needed Parts Supplied DrainSystem ConnectingtheDrainHose InstallationChecklist Use&CareInformation Nutation Theory of OperationSection TWO Control PanelSoil Level Operational Cycle Default Wash and SpinOption Descriptions ATC Thresholds Water TempAssured Water Temp Whitest WhitesEnd of Cycle Signal Additional OptionsDrive Motor Machine ControllerMotor Controller Peekaboo Mode LevelerUniversal Joint Shield Capacitor Interlock SwitchesDrive System OPR FLD Pressure SwitchesLOG Valve Assembly Outer Tub Recirculation and DrainWater Pump/Pump Motor RecirculationChanging Cycles after pressing Start DrainChanging Cycles and Options Changing Options after pressing StartOperational Cycle Notes Drive Motor Notes Pump Drive Description Water Description Water Pump Drive Duration Description Water Pump Drive Pump Drive Description Action Speed Pump Drive Description Delicate/Casual SPIN+RECIRC+FILL Wash Detergent PS Controlled Recirc Spin Handwash Garments are labelled Hand Wash becauseExtend Spin Cycle Soak CycleExtra Rinse Suds Lock Detection/Cleanout When to use Rinse & SpinTo use or change Rinse & Spin settings Rinse & SpinSection Three Component AccessSpecial TOOLS/PARTS Required for Service Component LocationAccessing Components in the Console Electrostatic Discharge ESD Sensitive ElectronicsRemoving the Machine Control Board Removing the ConsoleRemoving Console Components Removing the Motor Control BoardRemoving the Pressure Switches Removing the Log Valve AssemblyAccessing Components Beneath the Washer TOP Raising the Washer Top to the Service PositionRemoving Components in the Tub Ket. FigReassembling Tub Components 18bTab Removing the Front Cabinet Panel Accessing Components Beneath the TUBComponents Accessible with Front Cabinet Panel Removed Removing the Thrust Plate Servicing Components from the Bottom of the WasherRemoving the Drive Motor Motor mounting bracket to the motor plateRemoving the Brake Assembly/Nutate Shaft 32 shows all the components of the thrust plate assemblyReplacing the Outer Tub Removing the Pump and Pump MotorReplacing the Capacitor Section Four Troubleshooting and DiagnosisTroubleshooting Chart Won’t Spin OverfillsWon’t Nutate Motor OverheatsWasher Vibrating TemperatureWon’t Drain Incorrect WaterError Power FailureProcessor Reset Load is WrinkledAverage Current Lid Switch ErrorLong Drain LimitOpen Lid Self Diagnostic RoutinesAutomatic Service Diagnostics Mode Suds LockRunning Nutate or Spin Manual Diagnostic ModePressSOAK Cycle Signal Soak Cycle Signal Pump Drain/Recirculation Nutate and Recirculate TestWater Inlet and Dispenser VALVE, Operating PS Test If a particular group of LEDs does not light up Console Switches and Indicators TestIf none of the LEDs light up If a single LED does not light upKEY Switch Matrix Checking Touchpad FunctioningSales Demo Mode Checking Drive and Pump Motor ContinuityWater Inlet and Dispenser Solenoid Test Troubleshooting Tests120VAC Electrical Supply Motor Controller Motor and Motor Control System TestMachine Control Relay If the fill valves are working properly Automatic Temperature Control TestDrive Motor and Wiring Harness Operating and Over Fill Pressure Switch Test Drain/Recirculation TestPage Page Section Five Wiring DiagramTech Tips Component Resistance Chart Warranty InformationUnited States Rprt