Whirlpool GVW9959K-0 manual Installation, Considerations, Section ONE

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SECTION ONE

INSTALLATION

INSTALLATION

INSTRUCTIONS

Proper installation is your responsibility.

You will need

A water heater set to deliver a minimum of 120°F (49°C) water to the washer.

A grounded electrical outlet located within 4 ft. (1.2 m) of where the power cord is attached to the back of the washer. See “Electrical Requirements.”

Hot and cold water faucets located within 4 ft. (1.2 m) of the hot and cold water fill valves, and water pressure of 5-100 psi (34.5-689.6 kPa.)

A level floor with a maximum slope of 1 in. (2.5 cm) under entire washer. Installing the washer on carpeting is not recommended.

Do not operate your washer in temperatures below 32°F (0°C). Some water can remain in the washer and can cause damage in low temperatures.

Electrical Requirements

!WARNING

Electrical Shock Hazard Plug into a grounded 3-prong outlet. Do not remove ground prong.

Do not use an adapter.

Do not use an extension cord.

Failure to follow these instructions can result in death, fire or electrical shock.

120-volt, 60 Hz, AC-only, 15 ampere fused electrical supply is required. (Time-delay fuse or circuit breaker is recommended.) Connect to an individual branch circuit.

This washer is equipped with a power supply cord having a 3- prong grounding plug. To minimize possible shock hazard, you must plug the power supply cord into a mating 3-prong grounding-type wall receptacle, grounded in accordance with

CONSIDERATIONS

National Electrical Code, ANSI/NFPA 70-latest edition and all local codes and ordinances.

Fig. 1-1

1.3-prong grounding plug

2.3-prong grounding-type wall receptacle

3.Grounding prong

4.Power supply cord

GROUNDING INSTRUCTIONS For a grounded, cord-connected washer:

This washer must be grounded. In the event of a malfunction or breakdown, grounding will reduce the risk of electrical shock by providing a path of least resis- tance for electric current. This washer is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

WARNING: Improper connection of the equipment grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the appliance is properly grounded.

Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

For a permanently connected washer:

This washer must be connected to a grounded metal permanent wiring system, or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance.

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Contents Page Introduction Table of Contents Model Number Designator Model Number G V W 9 9 5 9 K Q SafetyMODEL/SERIAL Number Plate Serial Number Designator Considerations InstallationSection ONE For a permanently connected washerTools needed Parts Supplied DrainSystem ConnectingtheDrainHose InstallationChecklist Use&CareInformation Section TWO Theory of OperationNutation Control PanelSoil Level Operational Cycle Default Wash and SpinOption Descriptions Assured Water Temp Water TempATC Thresholds Whitest WhitesAdditional Options End of Cycle SignalDrive Motor Machine ControllerMotor Controller Leveler Peekaboo ModeUniversal Joint Shield Capacitor Interlock SwitchesDrive System OPR FLD Pressure SwitchesLOG Valve Assembly Water Pump/Pump Motor Recirculation and DrainOuter Tub RecirculationChanging Cycles and Options DrainChanging Cycles after pressing Start Changing Options after pressing StartOperational Cycle Notes Drive Motor Notes Pump Drive Description Water Description Water Pump Drive Duration Description Water Pump Drive Pump Drive Description Action Speed Pump Drive Description Delicate/Casual SPIN+RECIRC+FILL Wash Detergent PS Controlled Recirc Spin Garments are labelled Hand Wash because HandwashExtend Spin Cycle Soak CycleExtra Rinse To use or change Rinse & Spin settings When to use Rinse & SpinSuds Lock Detection/Cleanout Rinse & SpinSpecial TOOLS/PARTS Required for Service Component AccessSection Three Component LocationElectrostatic Discharge ESD Sensitive Electronics Accessing Components in the ConsoleRemoving Console Components Removing the ConsoleRemoving the Machine Control Board Removing the Motor Control BoardRemoving the Log Valve Assembly Removing the Pressure SwitchesRaising the Washer Top to the Service Position Accessing Components Beneath the Washer TOPKet. Fig Removing Components in the Tub18b Reassembling Tub ComponentsTab Removing the Front Cabinet Panel Accessing Components Beneath the TUBComponents Accessible with Front Cabinet Panel Removed Removing the Drive Motor Servicing Components from the Bottom of the WasherRemoving the Thrust Plate Motor mounting bracket to the motor plate32 shows all the components of the thrust plate assembly Removing the Brake Assembly/Nutate ShaftReplacing the Outer Tub Removing the Pump and Pump MotorReplacing the Capacitor Section Four Troubleshooting and DiagnosisTroubleshooting Chart Won’t Nutate OverfillsWon’t Spin Motor OverheatsWon’t Drain TemperatureWasher Vibrating Incorrect WaterProcessor Reset Power FailureError Load is WrinkledLong Drain Lid Switch ErrorAverage Current LimitAutomatic Service Diagnostics Mode Self Diagnostic RoutinesOpen Lid Suds LockRunning Nutate or Spin Manual Diagnostic ModePressSOAK Cycle Signal Soak Cycle Signal Nutate and Recirculate Test Pump Drain/RecirculationWater Inlet and Dispenser VALVE, Operating PS Test If none of the LEDs light up Console Switches and Indicators TestIf a particular group of LEDs does not light up If a single LED does not light upChecking Touchpad Functioning KEY Switch MatrixChecking Drive and Pump Motor Continuity Sales Demo ModeWater Inlet and Dispenser Solenoid Test Troubleshooting Tests120VAC Electrical Supply Motor Controller Motor and Motor Control System TestMachine Control Relay If the fill valves are working properly Automatic Temperature Control TestDrive Motor and Wiring Harness Drain/Recirculation Test Operating and Over Fill Pressure Switch TestPage Page Section Five Wiring DiagramTech Tips Warranty Information Component Resistance ChartUnited States Rprt