ADC AD-410 service manual MAN0677

Page 36

1.Direct Spark Ignition (DSI) Troubleshooting Terms (definitions)

a.DSI (Direct Spark Ignition) MODULE "RED" L.E.D. (Light Emitting Diode) INDICATOR LIGHT

This "red" L.E.D. (light emitting diode) light is located in the upper right corner of the DSI (Direct Spark Ignition) module (refer to the top illustration on page 28). This is a diagnostic indicator that simplifies the operational and troubleshooting procedures of the DSI system.

b.LOCK-OUT MODE - DSI (Direct Spark Ignition) module "red" L.E.D. (light emitting diode) indicator light stays on continuously. This indicates there is a system fault and most likely the fault is the DSI module itself.

c.FLAME-OUT - burner flame shut down by the DSI (Direct Spark Ignition) module due to lack of flame verification. This condition occurs only after ignition is evident but is lost. The DSI system will immediately attempt to relight the burner.

d.RECYCLE - flame has been sensed but lost. Initiate a new sequence (THERE ARE NO RETRIES).

2.Troubleshooting and System Basic Diagnosis

a.Preliminary Steps

The following steps must be preformed to minimize the time required to isolate cause of fault.

1)DSI (Direct Spark Ignition) module L.E.D. (light emitting diode) indicator light is off (no "red" or "green" light).

a) Check for voltage (approximately 24 VAC) across the

DSI model terminals "TH" and "GND...

If voltage (approximately 24 VAC) is evident, then, there is a malfunction within the DSI module itself, and it must be replaced.

If there is no voltage present, then problem is not the DSI

 

module or the ignition system, the problem elsewhere in

 

the dryer (i.e., dryers' heat circuit [sail switch, hi-limit

 

circuits], etc.).

MAN0677

2)DSI (Direct Spark Ignition) module L.E.D. (light emitting diode) indicator lights "red" for approximately 1.5 seconds (prepurge). This indicates that ALL the controls (including ALL the safety circuits) are functioning and power is being supplied to the DSI module.

3)DSI (Direct Spark Ignition) module L.E.D. (light emitting diode) indicator lights "green." This indicates a normal heating cycle. This also indicates that the preliminary diagnostics of the module has confirmed that the DSI module is functional.

4)DSI (Direct Spark Ignition) module L.E.D. (light emitting diode) indicator lights "red" continuously...

LOCK-OUT MODE. This indicates that there is a system fault and most likely the fault is internal to the DSI module. To make sure, open and close the main door. Restart the dryer...if the module LOCKS-OUT ("red" L.E.D. indicator light stay on continuously) again, replace the DSI module.

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Contents American Dryer Corporation Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Section Troubleshooting AD-410 Reference Guide Base Section AD-410 Operator CONTROLS/INDICATORS AD-410 Machine Operational SummaryControl Power On END of Cycle / Heater Fault Indicator / AIR JET AD-410 Machine Operation Troubleshooting Information AIR JETUnload Tilted Load TiltedDRY If Both AIR Flow Switches are not Open AT this Time GAS PressureImportant Information System Ladder Diagram ONE 1 Burner will not Ignite AT the Beginning of a CycleONE 1 Burner will not Ignite During a Drying Cycle Optional Sprinkler Control Signals Solenoid ControlLint Drawer / Guard Status Page Explosion could Result What to do if YOU Smell GASStandards National Electric Code ANSI/NFPA no -LATEST EditionCleaning Suggested Cleaning ScheduleLiquids Monthly Lubrication Adjustments Days After Installation and Every 6 Months ThereafterGas Dimensions AD-410 with Inlet AIR Adapter Installation Requirements Enclosure / AIR Supply / Exhaust RequirementsOperational Service Check Procedure Electrical Requirements and GAS RequirementsHeat Section Direct Spart Ignition DSI System COMPONENTS/FUNCTIONS24 VAC Direct Spark Ignition DSI Module Repairable ADC Direct Spark Ignition DSI Operation Flow Chart Troubleshooting the Direct Spark Ignition DSI System ManometerMAN0677 Page If not, refer to the Second Visual Check on First Visual Check Second Visual Check Third Visual Check Are no Retries Leaks with a Flame Continuously Page Page Create a Potential Safety Hazard Page Steam Coil System Operation General OverviewPage Page Page Page Sprinkler System Description Require any adjustment Page Page Supplies Before Servicing the Dryer MAN3169 Tilting System Description Page Tilting Pistons Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter and Regulator Assembly Door Systems Page Page Page Page Allow a full 72 hours for the silicone to cure Page Control and Electrical System Page Button does not Disable the High Voltage to the Dryer If the Opposite Side is not LEVEL, the Dryer will not Tilt ºC + Page Page Page Page Page Page MAN3405 Page Page Page Tumbler Basket System Important do not Over Tighten Turnbuckle Install new V-belts Tighten turnbuckle For Gear Reducer removal refer to Section d on page 99 Page Do not tighten 101 102 103 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 107 108 Dryer operates but is taking too long to dry Excessive noise and vibration Dryer will not level from a tilt position Procedure for Functional Check Replacement Components 113 ADC450414 1- 05/27/99-25