ADC AD-410 service manual

Page 91

b)The expansion PLC (Programmable Logic Controller) module has eight (8) inputs which are labeled #10 through #17 and an six (6) output relays labeled #210 through #215.

(1)Input Relays

A fan on or off signal (input #10) determines if the dryer is operating. If the dryer is operating, the door function and tilt function shut down. Input #11 "HEATER FAULT RESET" monitors the "HEATER FAULT" reset push-button. Input #12 monitors the heat "ON" status. Input #13 monitors the "Gas Valve" status. Input #11, input #12, and input #13 are used to monitor the "HEATER FAULT" circuit. On dryer models with front and back doors rear door open/ closed, or various other functions may be used (refer to blueprints for specific information/ details).

Input #14 indicates that the drying cycle is done (air jet signal). Once the output relay of the Phase 5 microprocessor controller (computer) turns on contact relay #4, input #14 is turned on. This in turn signals the PLC to illuminate the "END OF CYCLE" (E.O.C.) L.E.D. (light emitting diode) until the dryer is attended to.

Front door closed (input #15) is a safety circuit used to lock out the Phase 5 microprocessor controller (computer) from a drying cycle unless the doors are closed.

The front down/rear down (dryer level) is another safety device used so that a drying cycle cannot be initiated unless the dryer is in the level position.

(2)Output Relays

Output relay #210 controls the air supply to the top of the pneumatic piston to tilt the front of the dryer down.

Output relay #211 controls the air supply to the bottom of the pneumatic pistons to tilt the front of the dryer up, provided that the rear of the dryer is in the level position.

Output relay #212 controls the fan for the "HEATER FAULT" cool down routine and is controlled by microprocessor (computer) Pin #5.

Output relay #213 controls the air supply to the top of the pneumatic pistons to tilt the rear of the dryer down.

Output relay #214 controls the air supply to the bottom of the pneumatic pistons to tilt the rear of the dryer. Rear up (output relay #214) applies power to the S6 rear up solenoid through the front down level switch (LS1B).

The dryer "CLEAR/STOP" output (relay #215) is used to lock out the Phase 5 microprocessor (computer) from running a drying cycle. If the PLC (Programmable Logic Controller) has in- put #4 (front door open) and input #10 (blower [squirrel cage fan] on, or input #16 (lint door closed), input #15 (front door closed), or input #17 (dryer level) are off, then the PLC will close output relay #215 (dryer "CLEAR/STOP") so that a drying cycle cannot be initiated.

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Contents American Dryer Corporation Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Section Troubleshooting AD-410 Reference Guide Base Section AD-410 Machine Operational Summary AD-410 Operator CONTROLS/INDICATORSControl Power On END of Cycle / Heater Fault Indicator / AIR JET AIR JET AD-410 Machine Operation Troubleshooting InformationLoad Tilted Unload TiltedDRY GAS Pressure If Both AIR Flow Switches are not Open AT this TimeImportant Information ONE 1 Burner will not Ignite AT the Beginning of a Cycle System Ladder DiagramONE 1 Burner will not Ignite During a Drying Cycle Solenoid Control Optional Sprinkler Control SignalsLint Drawer / Guard Status Page What to do if YOU Smell GAS Explosion could ResultNational Electric Code ANSI/NFPA no -LATEST Edition StandardsSuggested Cleaning Schedule CleaningLiquids Monthly Lubrication Days After Installation and Every 6 Months Thereafter AdjustmentsGas Dimensions AD-410 with Inlet AIR Adapter Enclosure / AIR Supply / Exhaust Requirements Installation RequirementsElectrical Requirements and GAS Requirements Operational Service Check ProcedureDirect Spart Ignition DSI System COMPONENTS/FUNCTIONS Heat Section24 VAC Direct Spark Ignition DSI Module Repairable ADC Direct Spark Ignition DSI Operation Flow Chart Manometer Troubleshooting the Direct Spark Ignition DSI SystemMAN0677 Page If not, refer to the Second Visual Check on First Visual Check Second Visual Check Third Visual Check Are no Retries Leaks with a Flame Continuously Page Page Create a Potential Safety Hazard Page General Overview Steam Coil System OperationPage Page Page Page Sprinkler System Description Require any adjustment Page Page Supplies Before Servicing the Dryer MAN3169 Tilting System Description Page Tilting Pistons Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter and Regulator Assembly Door Systems Page Page Page Page Allow a full 72 hours for the silicone to cure Page Control and Electrical System Page Button does not Disable the High Voltage to the Dryer If the Opposite Side is not LEVEL, the Dryer will not Tilt ºC + Page Page Page Page Page Page MAN3405 Page Page Page Tumbler Basket System Important do not Over Tighten Turnbuckle Install new V-belts Tighten turnbuckle For Gear Reducer removal refer to Section d on page 99 Page Do not tighten 101 102 103 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 107 108 Dryer operates but is taking too long to dry Excessive noise and vibration Dryer will not level from a tilt position Procedure for Functional Check Replacement Components 113 ADC450414 1- 05/27/99-25