ADC AD-410 service manual Door Systems

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J. DOOR SYSTEMS

The dryer utilizes two (2) styles of doors, which are Manual Doors and Pneumatic Automatic Doors.

1.Manual Door Description

The Manual Doors run on a single aluminum track with a wheel assembly mounted above the doors and a channel with teflon strips mounted on the bottom of the doors ...

a.For dryers manufactured as of November 1, 1995, there are trolley bolts located at the top of the doors to secure the doors onto the track.

b.For dryers manufactured prior to November 1, 1995, there are two (2) adjustment plates located at the top of the doors to secure the doors onto the track.

In the center portion on the top of the doors there is a magnet used in conjunction with proximity sensors which are mounted above the doors.

2.Pneumatic Automatic Description/Operation a. Description

The Pneumatic Automatic Doors run on a single aluminum track mounted above the doors and a split track mounted on the bottom of the doors. The doors are held on the track by four (4) stainless steel wheel assemblies; two (2) are located on the top of the doors and two (2) are located on the bottom of the doors. Additionally, in the center portion on the top of the doors there is a magnet used in conjunction with proximity sensors which are mounted above the doors.

b. Operation

There are two (2) 1" bore x 20-3/8" stroke cable cylinders attached to the top of the doors to pneumatically open and close the doors. When air is applied into the outside ports of these cable cylinders the doors will open. If air is applied into the inside ports of these cable cylinders the doors will close. On each of the four

(4)ports is a flow control valve used for adjusting the opening and closing speeds of the doors. These flow controls only vary the speed in the exhaust direction. Air to the cable cylinders is supplied through a 4-way valve. When 24 VAC is applied to the valve, the doors open... if no power is applied, the doors close. A 3-way valve is used to supply air to the 4-way valve.

If the "EMERGENCY STOP" (E-Stop) is engaged, the air is automatically exhausted so that the doors can be opened manually.

1)In a 2-Door application, there are two (2) additional cable cylinders a 4-way valve added for the operation of the rear doors.

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Contents American Dryer Corporation Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Section Troubleshooting AD-410 Reference Guide Base Section AD-410 Machine Operational Summary AD-410 Operator CONTROLS/INDICATORSControl Power On END of Cycle / Heater Fault Indicator / AIR JET AIR JET AD-410 Machine Operation Troubleshooting InformationLoad Tilted Unload TiltedDRY GAS Pressure If Both AIR Flow Switches are not Open AT this TimeImportant Information ONE 1 Burner will not Ignite During a Drying Cycle System Ladder DiagramONE 1 Burner will not Ignite AT the Beginning of a Cycle Lint Drawer / Guard Status Optional Sprinkler Control SignalsSolenoid Control Page What to do if YOU Smell GAS Explosion could ResultNational Electric Code ANSI/NFPA no -LATEST Edition StandardsLiquids CleaningSuggested Cleaning Schedule Monthly Lubrication Days After Installation and Every 6 Months Thereafter AdjustmentsGas Dimensions AD-410 with Inlet AIR Adapter Enclosure / AIR Supply / Exhaust Requirements Installation RequirementsElectrical Requirements and GAS Requirements Operational Service Check ProcedureDirect Spart Ignition DSI System COMPONENTS/FUNCTIONS Heat Section24 VAC Direct Spark Ignition DSI Module Repairable ADC Direct Spark Ignition DSI Operation Flow Chart Manometer Troubleshooting the Direct Spark Ignition DSI SystemMAN0677 Page If not, refer to the Second Visual Check on First Visual Check Second Visual Check Third Visual Check Are no Retries Leaks with a Flame Continuously Page Page Create a Potential Safety Hazard Page General Overview Steam Coil System OperationPage Page Page Page Sprinkler System Description Require any adjustment Page Page Supplies Before Servicing the Dryer MAN3169 Tilting System Description Page Tilting Pistons Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter and Regulator Assembly Door Systems Page Page Page Page Allow a full 72 hours for the silicone to cure Page Control and Electrical System Page Button does not Disable the High Voltage to the Dryer If the Opposite Side is not LEVEL, the Dryer will not Tilt ºC + Page Page Page Page Page Page MAN3405 Page Page Page Tumbler Basket System Important do not Over Tighten Turnbuckle Install new V-belts Tighten turnbuckle For Gear Reducer removal refer to Section d on page 99 Page Do not tighten 101 102 103 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 107 108 Dryer operates but is taking too long to dry Excessive noise and vibration Dryer will not level from a tilt position Procedure for Functional Check Replacement Components 113 ADC450414 1- 05/27/99-25