ADC AD-410 service manual Filter and Regulator Assembly

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I. FILTER and REGULATOR ASSEMBLY

The purpose of the filter is to remove bulk liquids and solid particles from the compressed air stream. The filter element provides mechanical separation of solids. Centrifugal force inside the filter bowl separates bulk liquids and larger solid particles.

The filter consists of a louver which causes a centrifugal spinning action to separate contaminants. A filter which mechanically separates contaminants is also present. The filter bowl collects the contaminants and a baffle prevents turbulence from picking up contaminants at the bottom of the bowl and returning them to the air stream.

1. Filter Maintenance

a. To remove filter element ...

Twist the filter bowl 1/8 turn clockwise (CW). Then pull the bowl down to expose the filter element. To remove the filter element, unscrew the baffle (this will allow element removal).

b. To clean filter element ...

The filter element can be cleaned with soap and water.

NOTE: When replacing the filter element bowl care must be taken to ensure that the O-ring does not get pinched.

2. Regulator Operation

The adjustment knob simply acts upon a spring rest located on the spring and directly compresses the spring as it is adjusted. A non- rising low torque adjustment screw is used on this type of filter and

FILTER / REGULATOR

regulator. The upper spring rest is located on top of the regulator

spring and transmits force from the adjustment screw to the spring. Regulators use simple wire coil springs for controlling the downstream regulator pressure. The bonnet houses the adjustment spring and is used to help retain the diaphragm. The diaphragm moves up when the downstream pressure reaches its preset pressure level, which in turn closes the valve. A self-relieving regulator is designed to automatically relieve overpressure in the secondary side of the regulator.

NOTE: THIS SELF-RELIEVING FEATURE IS NOT DESIGNED TO BLEED THE DOWN- STREAM PRESSURE.

Dryer must be provided with a clean, dry, regulated 80 PSI (+/- 10 PSI) air supply (equivalent volume - 9 cfh).

The regulator should be set at 80 PSI (+/- 10 PSI). To set pressure, pull the adjusting knob up and either turn the knob clockwise (CW) to increase the pressure or counterclockwise (CCW) to decrease the pressure.

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Contents American Dryer Corporation Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Section Troubleshooting AD-410 Reference Guide Base Section AD-410 Operator CONTROLS/INDICATORS AD-410 Machine Operational SummaryControl Power On END of Cycle / Heater Fault Indicator / AIR JET AD-410 Machine Operation Troubleshooting Information AIR JETUnload Tilted Load TiltedDRY If Both AIR Flow Switches are not Open AT this Time GAS PressureImportant Information ONE 1 Burner will not Ignite AT the Beginning of a Cycle System Ladder DiagramONE 1 Burner will not Ignite During a Drying Cycle Solenoid Control Optional Sprinkler Control SignalsLint Drawer / Guard Status Page Explosion could Result What to do if YOU Smell GASStandards National Electric Code ANSI/NFPA no -LATEST EditionSuggested Cleaning Schedule CleaningLiquids Monthly Lubrication Adjustments Days After Installation and Every 6 Months ThereafterGas Dimensions AD-410 with Inlet AIR Adapter Installation Requirements Enclosure / AIR Supply / Exhaust RequirementsOperational Service Check Procedure Electrical Requirements and GAS RequirementsHeat Section Direct Spart Ignition DSI System COMPONENTS/FUNCTIONS24 VAC Direct Spark Ignition DSI Module Repairable ADC Direct Spark Ignition DSI Operation Flow Chart Troubleshooting the Direct Spark Ignition DSI System ManometerMAN0677 Page If not, refer to the Second Visual Check on First Visual Check Second Visual Check Third Visual Check Are no Retries Leaks with a Flame Continuously Page Page Create a Potential Safety Hazard Page Steam Coil System Operation General OverviewPage Page Page Page Sprinkler System Description Require any adjustment Page Page Supplies Before Servicing the Dryer MAN3169 Tilting System Description Page Tilting Pistons Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter and Regulator Assembly Door Systems Page Page Page Page Allow a full 72 hours for the silicone to cure Page Control and Electrical System Page Button does not Disable the High Voltage to the Dryer If the Opposite Side is not LEVEL, the Dryer will not Tilt ºC + Page Page Page Page Page Page MAN3405 Page Page Page Tumbler Basket System Important do not Over Tighten Turnbuckle Install new V-belts Tighten turnbuckle For Gear Reducer removal refer to Section d on page 99 Page Do not tighten 101 102 103 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 107 108 Dryer operates but is taking too long to dry Excessive noise and vibration Dryer will not level from a tilt position Procedure for Functional Check Replacement Components 113 ADC450414 1- 05/27/99-25