ADC AD-410 service manual Leaks with a Flame

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a. System Diagnosis

1) Gas Pressure

A gas pressure test should be taken at the gas valve pressure tap provided on every gas valve to assure that the water column (W.C.) pressure is correct and consistent.

There are two (2) types of devices commonly used to measure water column (W.C.) pressure. They are the spring and mechanical type gauge and the water column test gauge (manometers). The use of the spring and mechanical type gauges IS NOT RECOMMENDED because they are not always accurate. The preferred type of gauge is the manometer because it is a simple device to use and is highly accurate. A manometer is simply a glass or transparent plastic tube with a scale graduated in inches. When it is filled with water and pressure is applied, the water in the inner tube lowers, showing the exact water column (in W.C.) pressure in inches.

WARNING: Test ALL connections for leaks by brushing on a soapy water solution. NEVER TEST FOR

LEAKS WITH A FLAME!!!

a)Connect the water column test gauge (manometer) to the gas valve pressure tap (1/8" N.P.T.). Refer to the illustration above.

b)Start the dryer... with the burner on, the correct water column pressure (W.C.) reading in inches should be:

Natural Gas .......................... 3.5 - 4 inches W.C. L.P. (liquid propane) Gas ....... 10.5 - 11 inches W.C.

When a gas dryer in first started (during initial time of installation or start-up), it has a tendency not to ignite on the first ignition attempt. This is due to the fact that the gas supply piping is filled with air, so it may take a few minutes for the air to be purged from the supply lines. During this purge period there may be insufficient gas pressure for ignition, which might cause the DSI module to go into the "LOCK-OUT" mode (the L.E.D. [light emitting diode] will LIGHT "RED" CONTINUOUSLY).

NOTE: "HEATER FAULT" will occur during the initial set-up of the dryer, indicating that the burners are not lighting due to air in the gas line.

To reset the dryer when a "HEATER FAULT" occurs, press the ("amber") "HEATER FAULT" reset push-button.

c)If gas pressure is low, unscrew slotted regulator cover on top of the gas valve and turn regulator (pressure) adjustment screw (located underneath the cover) clockwise (CW) to increase the pressure.

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Contents American Dryer Corporation Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Section Troubleshooting AD-410 Reference Guide Base Section AD-410 Machine Operational Summary AD-410 Operator CONTROLS/INDICATORSControl Power On END of Cycle / Heater Fault Indicator / AIR JET AIR JET AD-410 Machine Operation Troubleshooting InformationLoad Tilted Unload TiltedDRY GAS Pressure If Both AIR Flow Switches are not Open AT this TimeImportant Information ONE 1 Burner will not Ignite AT the Beginning of a Cycle System Ladder DiagramONE 1 Burner will not Ignite During a Drying Cycle Solenoid Control Optional Sprinkler Control SignalsLint Drawer / Guard Status Page What to do if YOU Smell GAS Explosion could ResultNational Electric Code ANSI/NFPA no -LATEST Edition StandardsSuggested Cleaning Schedule CleaningLiquids Monthly Lubrication Days After Installation and Every 6 Months Thereafter AdjustmentsGas Dimensions AD-410 with Inlet AIR Adapter Enclosure / AIR Supply / Exhaust Requirements Installation RequirementsElectrical Requirements and GAS Requirements Operational Service Check ProcedureDirect Spart Ignition DSI System COMPONENTS/FUNCTIONS Heat Section24 VAC Direct Spark Ignition DSI Module Repairable ADC Direct Spark Ignition DSI Operation Flow Chart Manometer Troubleshooting the Direct Spark Ignition DSI SystemMAN0677 Page If not, refer to the Second Visual Check on First Visual Check Second Visual Check Third Visual Check Are no Retries Leaks with a Flame Continuously Page Page Create a Potential Safety Hazard Page General Overview Steam Coil System OperationPage Page Page Page Sprinkler System Description Require any adjustment Page Page Supplies Before Servicing the Dryer MAN3169 Tilting System Description Page Tilting Pistons Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter and Regulator Assembly Door Systems Page Page Page Page Allow a full 72 hours for the silicone to cure Page Control and Electrical System Page Button does not Disable the High Voltage to the Dryer If the Opposite Side is not LEVEL, the Dryer will not Tilt ºC + Page Page Page Page Page Page MAN3405 Page Page Page Tumbler Basket System Important do not Over Tighten Turnbuckle Install new V-belts Tighten turnbuckle For Gear Reducer removal refer to Section d on page 99 Page Do not tighten 101 102 103 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 107 108 Dryer operates but is taking too long to dry Excessive noise and vibration Dryer will not level from a tilt position Procedure for Functional Check Replacement Components 113 ADC450414 1- 05/27/99-25