ADC AD-410 service manual First Visual Check

Page 39

d. Troubleshooting Flow Chart - Quick Reference...

First Visual Check

(Does Ignitor Spark?)

Computer/Timer Calls For Heat

Is spark evident (on)

 

 

 

Is 24 Volts

 

 

 

present across DSI Module

 

No

 

at Ignitor Assembly?

 

 

terminals

 

 

 

 

 

 

 

 

 

 

TH and COM?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Yes

 

 

Yes

 

 

 

 

 

 

 

 

 

 

 

 

Open circuit to DSI System.

No Check the 24 VAC power source Sail Switch and Hi-Limit.

Go To Chart 2

Replace the DSI Module. Energize system and check for proper operation.

Check

High Voltage (HV) Lead for nicks or cracking,

where sparking to ground may

occur. Is this wire

damaged?

No

Visually

inspect Spark

Electrode Assembly. Is ceramic cracked or Spark Electrode incorrectly gapped?

No

Visually

inspect High

Voltage (HV) Wire

connections at both DSI Module

and Ignitor Assembly.

Are connections

secure?

Yes

Remove

High Voltage (HV) Wire from

Yes DSI Module and visually inspect. Is conductor

visible at end of

HV Wire?

 

Repair or replace HV Lead

Yes

Assembly.

Energize system and check

 

 

for proper operation.

If cracked, replace Electrode Assembly. Correct gap size

Yes is 1/8" (+/- 1/32"). Energize system and check

for proper operation.

1.At DSI Ignitor Assembly be sure HV Wire is secure in the boot as well as the connection to the Ignitor

Probe Assembly.

No 2. At DSI Module, center the end of the HV Wire with a Spike Terminal. Energize system and check for proper operation.

Cut the end off of the HV Wire 1/4" at a time until conductor becomes visible and is flush with the insulation.

No Reconnect the HV Wire to the Spike Terminal on the DSI Module.

Energize system and check for proper operation.

3 5

Image 39
Contents American Dryer Corporation Important Note to Purchaser Retain This Manual In a Safe Place For Future ReferenceFor Your Safety Page Table of Contents Section Troubleshooting AD-410 Reference Guide Base Section AD-410 Machine Operational Summary AD-410 Operator CONTROLS/INDICATORSControl Power On END of Cycle / Heater Fault Indicator / AIR JET AIR JET AD-410 Machine Operation Troubleshooting InformationLoad Tilted Unload TiltedDRY GAS Pressure If Both AIR Flow Switches are not Open AT this TimeImportant Information System Ladder Diagram ONE 1 Burner will not Ignite AT the Beginning of a CycleONE 1 Burner will not Ignite During a Drying Cycle Optional Sprinkler Control Signals Solenoid ControlLint Drawer / Guard Status Page What to do if YOU Smell GAS Explosion could ResultNational Electric Code ANSI/NFPA no -LATEST Edition StandardsCleaning Suggested Cleaning ScheduleLiquids Monthly Lubrication Days After Installation and Every 6 Months Thereafter AdjustmentsGas Dimensions AD-410 with Inlet AIR Adapter Enclosure / AIR Supply / Exhaust Requirements Installation RequirementsElectrical Requirements and GAS Requirements Operational Service Check ProcedureDirect Spart Ignition DSI System COMPONENTS/FUNCTIONS Heat Section24 VAC Direct Spark Ignition DSI Module Repairable ADC Direct Spark Ignition DSI Operation Flow Chart Manometer Troubleshooting the Direct Spark Ignition DSI SystemMAN0677 Page If not, refer to the Second Visual Check on First Visual Check Second Visual Check Third Visual Check Are no Retries Leaks with a Flame Continuously Page Page Create a Potential Safety Hazard Page General Overview Steam Coil System OperationPage Page Page Page Sprinkler System Description Require any adjustment Page Page Supplies Before Servicing the Dryer MAN3169 Tilting System Description Page Tilting Pistons Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter and Regulator Assembly Door Systems Page Page Page Page Allow a full 72 hours for the silicone to cure Page Control and Electrical System Page Button does not Disable the High Voltage to the Dryer If the Opposite Side is not LEVEL, the Dryer will not Tilt ºC + Page Page Page Page Page Page MAN3405 Page Page Page Tumbler Basket System Important do not Over Tighten Turnbuckle Install new V-belts Tighten turnbuckle For Gear Reducer removal refer to Section d on page 99 Page Do not tighten 101 102 103 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 107 108 Dryer operates but is taking too long to dry Excessive noise and vibration Dryer will not level from a tilt position Procedure for Functional Check Replacement Components 113 ADC450414 1- 05/27/99-25