ADC AD-410 service manual Button does not Disable the High Voltage to the Dryer

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CAUTION: When servicing the HIGH VOLTAGE section of the dryer, the ELECTRIC SERVICE MUST BE DISABLED. THE "EMERGENCY STOP" (E-Stop)

BUTTON DOES NOT DISABLE THE HIGH VOLTAGE TO THE DRYER.

1.Control/Electrical System Description

a.3-Phase (3ø) Electrical Power

The 3-phase (3ø) electrical power for the dryer enters the dryer through the power distribution block located in the dryer base electrical box. It is then distributed to the blower (impellor/fan) motor, drive (tumbler/basket) motor, and transfer circuits.

1)Blower (squirrel cage fan) Motor

The Blower (squirrel cage fan) Motor circuit consists of a blower motor thermal magnetic overload. The overload current is adjustable by a dial located on the face of the overload. (Refer to the electrical specification diagram for correct current setting.)

Attached to the thermal magnetic starter is an auxiliary contact used to sense an overload trip. This produces a safety error so the dryer service is disabled (the dryer will not start).

In series with the thermal magnetic overload is the blower motor contactor. This device enables the supply voltage to reach the blower (squirrel cage fan) motor. The blower motor contactor is controlled by the Phase 5 microprocessor controller (computer). (Refer to Section b-1on page 84 for micro- processor [computer] information.) When 24 VAC is applied to coil A1-A2, the contactor closes and enables the circuit.

The blower (squirrel cage fan) motor used for gas model and for steam model dryers is 25 HP (horse- power). The motor wiring configuration is dependent on the specific voltage of the dryer. When wiring the motor, refer to the motor nameplate.

2)Drive (tumbler and basket) Motor

The Drive (tumbler and basket) Motor is supplied by the 3-phase (3ø) power source entering the drive motor thermal magnetic overload. The overload current is adjustable by a dial located on the face of the overload. (Refer to the electrical specification diagram for correct current setting.) In this circuit, the drive motor contactor follows the thermal magnetic overload.

The drive motor has two (2) separate sets of coils and two (2) separate sets of contacts. One (1) of these sets is for forward tumbler (basket and drum) rotation and the other for reverse tumbler (basket and drum) rotation. The thermal magnetic overloads and the contactors are located in the left hand electrical cabinet. The direction of the drive motor is determined by the phases going into the motor (i.e., in a reverse direction phase, L1 and L2 are switched). When viewing this contactor (from the front of the dryer), the left hand block connections are for the forward rotation direction (clockwise [CW]).

The drive (tumbler and basket) motor is a 7-1/2 HP (horsepower) motor. Refer to the motor nameplate for specific terminal box wiring.

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Contents American Dryer Corporation Retain This Manual In a Safe Place For Future Reference Important Note to PurchaserFor Your Safety Page Table of Contents Section Troubleshooting AD-410 Reference Guide Base Section AD-410 Operator CONTROLS/INDICATORS AD-410 Machine Operational SummaryControl Power On END of Cycle / Heater Fault Indicator / AIR JET AD-410 Machine Operation Troubleshooting Information AIR JETUnload Tilted Load TiltedDRY If Both AIR Flow Switches are not Open AT this Time GAS PressureImportant Information ONE 1 Burner will not Ignite During a Drying Cycle System Ladder DiagramONE 1 Burner will not Ignite AT the Beginning of a Cycle Lint Drawer / Guard Status Optional Sprinkler Control SignalsSolenoid Control Page Explosion could Result What to do if YOU Smell GASStandards National Electric Code ANSI/NFPA no -LATEST EditionLiquids CleaningSuggested Cleaning Schedule Monthly Lubrication Adjustments Days After Installation and Every 6 Months ThereafterGas Dimensions AD-410 with Inlet AIR Adapter Installation Requirements Enclosure / AIR Supply / Exhaust RequirementsOperational Service Check Procedure Electrical Requirements and GAS RequirementsHeat Section Direct Spart Ignition DSI System COMPONENTS/FUNCTIONS24 VAC Direct Spark Ignition DSI Module Repairable ADC Direct Spark Ignition DSI Operation Flow Chart Troubleshooting the Direct Spark Ignition DSI System ManometerMAN0677 Page If not, refer to the Second Visual Check on First Visual Check Second Visual Check Third Visual Check Are no Retries Leaks with a Flame Continuously Page Page Create a Potential Safety Hazard Page Steam Coil System Operation General OverviewPage Page Page Page Sprinkler System Description Require any adjustment Page Page Supplies Before Servicing the Dryer MAN3169 Tilting System Description Page Tilting Pistons Page Page Page Page AIR JET Assembly Page Blower Squirrel Cage Fan Motor Assembly Leave enough movement for V-belt adjustment Page Important do not Overtighten V-BELTS Important do not Overtighten V-BELTS Page Page Filter and Regulator Assembly Door Systems Page Page Page Page Allow a full 72 hours for the silicone to cure Page Control and Electrical System Page Button does not Disable the High Voltage to the Dryer If the Opposite Side is not LEVEL, the Dryer will not Tilt ºC + Page Page Page Page Page Page MAN3405 Page Page Page Tumbler Basket System Important do not Over Tighten Turnbuckle Install new V-belts Tighten turnbuckle For Gear Reducer removal refer to Section d on page 99 Page Do not tighten 101 102 103 Troubleshooting Drive motor is not operating does not start Impellor fan motor is not operating does not start 107 108 Dryer operates but is taking too long to dry Excessive noise and vibration Dryer will not level from a tilt position Procedure for Functional Check Replacement Components 113 ADC450414 1- 05/27/99-25