Nordyne AND M5S Roof Jack Installation, Required ceiling and roof cut-out openings see

Page 11

DUCT

SCREWS MOUNTING PLATE

ROOF JACK INSTALLATION

Required ceiling and roof cut-out openings (see

CONNECTOR

FUEL

LINE

HOLES

14” SUPPLY

CONNECTION

Figure 13. Round Duct Connector Installed

MTG. PLATE TABS

SLIDE FURNACE

ALL THE WAY BACK

 

 

ONTO MTG. PLATE

SECURE FURNACE

WITH 2 FASTENERS AT FRONT

CORNER HOLES

Knockout Over Holes

SUPPLY AIR DUCT

Figure 14. “A” & “B” Cabinet Furnaces

SLIDE FURNACE

BACK AGAINST

MTG. PLATE

MTG. PLATE TABS

SUPPLY

AIR DUCT

SECURE FURNACE

WITH 2 FASTENERS

AT FRONT CORNER HOLES

FUEL LINE HOLES

Figure 15. “A” Cabinet Furnace on Coil

Cabinet

 

 

ROOF JACK

 

 

SLANT DECK

PITCHED

FLASHING

 

ROOF

 

 

 

"X" (SEE TABLE 5)

CEILING

 

 

CAVITY

“A”

Roof

 

 

 

 

Opening

CEILING

“B”

 

 

 

 

Flue Pipe

 

 

 

 

 

 

Combustion Air Pipe

 

 

 

 

 

 

 

 

 

 

 

 

Furnace 56" or 76"

Figure 16. Ceiling Cavity Depth

Figure 11) must be carefully located to avoid misalignment of the furnace and Roof Jack. Note: Install only Roof Jack Assemblies listed in Table 4 on this heating appliance.

Roof Jack Selection

1.Determine depth of ceiling cavity from center of roof opening to center of ceiling opening. (See Dimension “A” in Figure 16.)

2.Determine ceiling height and subtract height of furnace. (See Dimension “B” in Figure 16.)

3.Add dimensions A + B (and X from Table 5 and Figure 18 if slant deck fl ashing is used). The total length of (A + B + X) must be within the minimum and maximum range of one of the Roof Jacks listed in Table 4.

Application Notes:

FAW, FAWT, SAW and SAWT Series Roof Jacks with a 5” diameter inner vent pipe may be used with all models of M1 Series gas and M5 Series oil furnaces.

F = Flat Flashing: fl exes from 0/12 to 1/12 roof slope. See Figure 17 (page 12).

S = Slant Flashing: 2.5/12 Slope fl exes from 1/12 to 4/12 roof slope, 4/12 fl exes from 3/12 to 5/12. See Figure 18.

Stainless steel roof jacks are available.

M1/M5 furnaces may be used with roof jacks as tall as 170” (except M1M 056 & M1B 066 models, which are limited to 120”). An internal roof jack extension (p/n 901935 - 10”, p/n 903107 - 18”) can be used to increase roof jack height. All connections inside the home must be made below the ceiling.

NOTE: If the roof jack crown is covered or blocked with snow, the furnace will not operate properly.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MODEL NUMBER

 

 

 

 

 

 

 

APPROX. LENGTH

 

 

 

 

 

 

 

 

BELOW FLASHING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(F,S)AW(T)1523-(0,2,4)(A,S)

 

 

 

 

 

 

 

15” - 23”

 

 

(F,S)AW(T)2135-(0,2,4)(A,S)

 

 

21” - 35”

 

 

(F,S)AW(T)2747-(0,2,4)(A,S)

 

 

27” - 47”

 

 

(F,S)AW(T)3563-(0,2,4)(A,S)

 

 

35” - 63”

 

 

(F,S)AW(T)5195-(0,2,4)(A,S)

 

 

51” - 95”

 

 

 

 

S AW

T 27 47 - 2

 

S

 

F = FLAT FLASHING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLUE STEEL TYPE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A= ALUMINIZED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S = SLANT FLASHING

 

 

 

 

MIN.

ADJ.

 

 

 

 

 

 

S=STAINLESS

 

AW= ALL WEATHER

 

 

 

 

 

LENGTH

 

 

 

 

 

FLASHING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PITCH/12" RISE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0=FLAT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2=2.5/12

 

 

TYPE:

 

 

 

 

 

 

 

 

 

 

 

4=4/12

 

 

BLANK = NON-TRANSIT

 

 

 

 

 

 

 

 

 

MAX. ADJ.

 

 

 

 

 

 

 

 

 

 

T= TRANSIT MODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LENGTH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 4. Roof Jack Assemblies

11

Image 11
Contents For installation Installation InstructionsStanding Pilot Models Direct Ignition Models Oil Gun Models Homeowner Information Installer Information InformationReturn Air Connections Supply Air Connections Requirements and Codes Safety InformationCombustion and Ventilation Air Gas Piping and Gas Pipe Pressure TestingGeneral Installation SafetyALL Models Closet Alcove General InformationMinimum Clearances Blower AssemblyApplications Unit LocationSupply Air Connections Circulating AIR RequirementsReturn Air Connections Gas piping is not run in or through the return duct systemRequirements and Codes Furnace InstallationDetermine which duct connector to use from General InformationDuct Connector Sizes Standard Duct Connector Installation Cut-Out Dimensions for Standard Duct ConnectorsInstalling The Furnace Duct Connector TabsApplication Notes Roof Jack InstallationRequired ceiling and roof cut-out openings see Roof Jack SelectionSlant Deck Flashings Roof Jack Series If Roof Pitch is Slant Deck FactorSecure fl ashing with appropriate fasteners Installing The Roof JackInstallation of Transit-Mode Venting System Connect fl ue pipe to fl ue collar of furnace. See FigureElectrical Information Line Voltage WiringThermostat Length Unit to T’STAT Low Voltage WiringWire Heating Heating/Cooling Thermostat Wire GaugeImportant Notes Fuel Supply and PipingFuel line Hook-Up Oil Tank and Piping InstallationConversion to Propane LP Gas Leak CheckFuel Oil Type Honeywell Gas Valve High Altitude ConversionStanding Pilot Valve Lighting Instructions Standing Pilot ModelsOperating Instructions for Direct Ignition Models M1M Replace the furnace doorPilot Flame Standing Pilot Only Burner AdjustmentsFor oil, shut off all valves Replace the furnace door Combustion Air Factory Combustion Air SettingsElectrode Setting Oil Gun Only M1M Models with Direct Ignition Operating SequenceStanding Pilot Standing Pilot w/Induced Draft BlowersFurnace Controls & Functions Direct Ignition Furnaces Including Gas Gun M1B Series see , TroubleshootingStanding Pilot Models Page Cad cell is operational, replace the primary control Burner will not start and the LED indicator isOptional Accessories Cad Cell Resistance when Sensing flameControl Module Status Indicator M5S Series Control Module Status Indicators M1M SeriesRed LED Indicator Status Control Module Status Indicator M1BClean or replace the oil fi lter element at the oil tank MaintenanceInstaller Information Additional Oil Furnace MaintenanceManifold Pressure Natural Gas 3.5 w.c Burner Direct Blower TonsM1GB M1MCOrifi ce Size Nat. Gas Equivalent Orifice Sizes for High Altitude InstallationsOrifi ce Size Nat. Gas Orifi ce Size LP Output MbtuhGas Flow Rates Cubic Feet per Hour GAS InformationModels Wiring DiagramsM1GH 077, 090 Models M1GB 056, 070 Models Gas AtmosphericWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation Address Installation / Performance Check List