Nordyne AND M5S, SERIES M1B installation instructions High Altitude Conversion, Honeywell Gas Valve

Page 19

6.For Honeywell gas valves with the regulator converter (Figure 28, page 19):

a.Unscrew the pressure regulator cap and check for the letters NAT or LP.

b.Invert the cap and tighten until snug.

7.For Robertshaw gas valves with the regulator converter (Figure 29):

a.Remove the black cover and unscrew the converter located on top of the gas valve.

b.Invert the converter: for LP the red ring will be located at the bottom and the LP stamping on the converter will appear right side up.

c.Screw converter back into the regulator, hand tight plus 1/8 turn. Replace the black cover on the converter top to protect the threads.

8.Reassemble the burner assembly into the furnace.

9.Reconnect the gas piping and electrical wires to the gas valve.

10.Open the manual shut-off valve and follow the Lighting and Operating instructions on page 22.

High Altitude Conversion

High altitude conversion with this furnace depends on the installation altitude and the heating value of the gas. The installation of this furnace at altitudes above 2,000 feet must meet the requirements of the National Fuel Gas Code or local jurisdiction.In Canada, the requirements for high altitude are different and governed by CGA B149.1. Please consult your local code authority.

WARNING:

The reduction of input rating nec- essary for high altitude installation may only be accomplished with factory supplied orifices. Do not attempt to drill out orifices in the field. Improperly drilled orifices may cause fire, explosion, carbon monoxide poisoning, personal injury or death.

This furnace is shipped from the factory with orifi ces and gas regulator settings for natural gas operation at sea level altitudes. At 2000 feet, the NFGC requires that this appliance be derated 4% for each 1000 feet of altitude. For example, the input needs to be reduced 8% at 2,000 feet, 12% at 3,000 feet and etc. This deration is in reference to the input rate and gas heating value at sea level. See Table 12 (page 32).

A

T

 

N

OR

L

P

 

N

 

 

 

 

 

 

 

 

L

 

 

A

 

 

P

 

T

 

 

 

 

 

 

 

 

 

 

 

PRESSURE

 

 

 

 

 

 

 

 

 

OTHER SIDE

REGULATOR

 

 

 

 

CAP

 

 

 

 

OF CAP

 

A

T

N

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

T

A

 

 

 

 

 

M11678

Figure 28. Honeywell Gas Valve

LP Gas

Configuration

Red

Black Cover

Natural Gas

Configuration

Figure 29. Robertshaw Gas Valve

Flue Gas Sampling

It may be necessary to take fl ue gas sampling from oil and gas furnaces (M5S and M1B Series Models) in order to check the performance after furnace installation. A fl ue gas sample may be taken from the heat exchanger, which is located behind the hole of the top-front of blower compartment.

1.Turn off all electric power to the appliance.

2.Remove the black plastic cap located above the blower. Do not discard cap.

3.Drill a hole through the top of the blower compartment. NOTE: Hole diameter should be same size as sampling tube.

4.Insert sampling tube through the drilled hole and into the heat exchanger.

5.After a complete check and adjustment of furnace performance, seal the drilled hole with a screw larger than the hole. NOTE: Seal the screw threads with silicon sealant - rated at least 500° F.

6.Plug the outside hole with the plastic cap removed in step 3.

19

Image 19
Contents For installation Installation InstructionsReturn Air Connections Supply Air Connections Homeowner Information Installer Information InformationStanding Pilot Models Direct Ignition Models Oil Gun Models Requirements and Codes Safety InformationCombustion and Ventilation Air Gas Piping and Gas Pipe Pressure TestingGeneral Installation SafetyMinimum Clearances General InformationALL Models Closet Alcove Blower AssemblyApplications Unit LocationSupply Air Connections Circulating AIR RequirementsReturn Air Connections Gas piping is not run in or through the return duct systemRequirements and Codes Furnace InstallationDetermine which duct connector to use from General InformationDuct Connector Sizes Standard Duct Connector Installation Cut-Out Dimensions for Standard Duct ConnectorsInstalling The Furnace Duct Connector TabsApplication Notes Roof Jack InstallationRequired ceiling and roof cut-out openings see Roof Jack SelectionSlant Deck Flashings Roof Jack Series If Roof Pitch is Slant Deck FactorSecure fl ashing with appropriate fasteners Installing The Roof JackInstallation of Transit-Mode Venting System Connect fl ue pipe to fl ue collar of furnace. See FigureElectrical Information Line Voltage WiringThermostat Length Unit to T’STAT Low Voltage WiringWire Heating Heating/Cooling Thermostat Wire GaugeImportant Notes Fuel Supply and PipingFuel line Hook-Up Oil Tank and Piping InstallationFuel Oil Type Leak CheckConversion to Propane LP Gas Honeywell Gas Valve High Altitude ConversionStanding Pilot Valve Lighting Instructions Standing Pilot ModelsOperating Instructions for Direct Ignition Models M1M Replace the furnace doorFor oil, shut off all valves Replace the furnace door Burner AdjustmentsPilot Flame Standing Pilot Only Electrode Setting Oil Gun Only Factory Combustion Air SettingsCombustion Air M1M Models with Direct Ignition Operating SequenceStanding Pilot Standing Pilot w/Induced Draft BlowersFurnace Controls & Functions Standing Pilot Models TroubleshootingDirect Ignition Furnaces Including Gas Gun M1B Series see , Page Cad cell is operational, replace the primary control Burner will not start and the LED indicator isOptional Accessories Cad Cell Resistance when Sensing flameControl Module Status Indicator M5S Series Control Module Status Indicators M1M SeriesRed LED Indicator Status Control Module Status Indicator M1BClean or replace the oil fi lter element at the oil tank MaintenanceInstaller Information Additional Oil Furnace MaintenanceManifold Pressure Natural Gas 3.5 w.c Burner Direct Blower TonsM1GB M1MCOrifi ce Size Nat. Gas Equivalent Orifice Sizes for High Altitude InstallationsOrifi ce Size Nat. Gas Orifi ce Size LP Output MbtuhGas Flow Rates Cubic Feet per Hour GAS InformationModels Wiring DiagramsM1GH 077, 090 Models M1GB 056, 070 Models Gas AtmosphericWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation Address Installation / Performance Check List