Nordyne AND M5S Circulating AIR Requirements, Return Air Connections, Supply Air Connections

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CIRCULATING AIR REQUIREMENTS

WARNING:

Do not allow combustion products to enter the circulating air supply. Failure to prevent the circulation of combustion products into the living space can create potentially hazardous conditions including carbon monoxide poisoning that could result in personal injury or death.

All return ductwork must be secured to the furnace with sheet metal screws. For installations in confined spaces, all return ductwork must be adequately sealed. The joint between the furnace and the return air plenum must be air tight.

The surface that the furnace is mounted on must provide sound physical support of the furnace with no gaps, cracks or sagging between the furnace and the floor or platform.

Return air and circulating air ductwork must not be connected to any other heat producing device such as a fireplace insert, stove, etc. This may result in fire, explosion, carbon monoxide poisoning, personal injury, or property damage.

Return Air Connections

U.S.A. home manufacturers shall comply with all of the following conditions to have acceptable return air systems for closet installed forced air heating appliances:

The return air opening into the closet shall not be less than specifi ed in the appliance’s listing.

The cross-sectional area of the return duct system leading into the closet, when located in the fl oor or ceiling shall not be less than 235 square inches (or 390 square inches for 5 ton ready M1/M5 Furnaces).

CAUTION:

HAZARD OF ASPHYXIATION: Do not cover or restrict return air opening.

Means shall be provided that prevent inadvertent closure of fl at objects placed over the return air opening located in the fl oor of the closet (versus the vertical front or side wall).

The total free area of openings in the fl oor or ceiling registers serving the return air duct system must be at least 235 sq. in. At least one register should be located where it is not likely to be covered by carpeting, boxes and other objects.

Materials located in the return duct system must have a fl ame spread classifi cation of 200 or less. This includes a closet door if the furnace is in a closet.

Noncombustible pans having 1” upturned

anges are located beneath openings in a

oor duct system.

Wiring materials located in the return duct system shall conform to Articles 300-22 of the National Electrical Code (ANSI C1/NFPA-70).

Gas piping is not run in or through the return duct system.

CAUTION:

HAZARD OF ASPHYXIATION: Negative pressure inside the closet, with closet door closed and the furnace blower operating on high speed, shall be no more negative than minus 0.05 inch water column.

Test the negative pressure in the closet with the air-circulating fan operating at high speed and the closet closed.The negative pressure is to be no more negative than minus 0.05 inch water column.

Air conditioning systems may require more duct register and open louver area to ob- tain necessary airflow. Use NORDYNE’s certiduct program to determine proper duct size for A/C.

Supply Air Connections

For proper air distribution, the supply duct system must be designed so that the static pressure measured external to the furnace does not exceed the listed static pressure rating shown on the furnace rating plate.

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Contents For installation Installation InstructionsReturn Air Connections Supply Air Connections Homeowner Information Installer Information InformationStanding Pilot Models Direct Ignition Models Oil Gun Models Requirements and Codes Safety InformationCombustion and Ventilation Air Gas Piping and Gas Pipe Pressure TestingGeneral Installation SafetyMinimum Clearances General InformationALL Models Closet Alcove Blower AssemblyApplications Unit LocationSupply Air Connections Circulating AIR RequirementsReturn Air Connections Gas piping is not run in or through the return duct systemRequirements and Codes Furnace InstallationDetermine which duct connector to use from General InformationDuct Connector Sizes Standard Duct Connector Installation Cut-Out Dimensions for Standard Duct ConnectorsInstalling The Furnace Duct Connector TabsApplication Notes Roof Jack InstallationRequired ceiling and roof cut-out openings see Roof Jack SelectionSlant Deck Flashings Roof Jack Series If Roof Pitch is Slant Deck FactorSecure fl ashing with appropriate fasteners Installing The Roof JackInstallation of Transit-Mode Venting System Connect fl ue pipe to fl ue collar of furnace. See FigureElectrical Information Line Voltage WiringThermostat Length Unit to T’STAT Low Voltage WiringWire Heating Heating/Cooling Thermostat Wire GaugeImportant Notes Fuel Supply and PipingFuel line Hook-Up Oil Tank and Piping InstallationFuel Oil Type Leak CheckConversion to Propane LP Gas Honeywell Gas Valve High Altitude ConversionStanding Pilot Valve Lighting Instructions Standing Pilot ModelsOperating Instructions for Direct Ignition Models M1M Replace the furnace doorFor oil, shut off all valves Replace the furnace door Burner AdjustmentsPilot Flame Standing Pilot Only Electrode Setting Oil Gun Only Factory Combustion Air SettingsCombustion Air M1M Models with Direct Ignition Operating SequenceStanding Pilot Standing Pilot w/Induced Draft BlowersFurnace Controls & Functions Standing Pilot Models TroubleshootingDirect Ignition Furnaces Including Gas Gun M1B Series see , Page Cad cell is operational, replace the primary control Burner will not start and the LED indicator isOptional Accessories Cad Cell Resistance when Sensing flameControl Module Status Indicator M5S Series Control Module Status Indicators M1M SeriesRed LED Indicator Status Control Module Status Indicator M1BClean or replace the oil fi lter element at the oil tank MaintenanceInstaller Information Additional Oil Furnace MaintenanceManifold Pressure Natural Gas 3.5 w.c Burner Direct Blower TonsM1GB M1MCOrifi ce Size Nat. Gas Equivalent Orifice Sizes for High Altitude InstallationsOrifi ce Size Nat. Gas Orifi ce Size LP Output MbtuhGas Flow Rates Cubic Feet per Hour GAS InformationModels Wiring DiagramsM1GH 077, 090 Models M1GB 056, 070 Models Gas AtmosphericWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation Address Installation / Performance Check List