Nordyne SERIES M1B, AND M5S installation instructions Duct Connector Tabs, Installing The Furnace

Page 10

DUCT CONNECTOR

SUPPLY

AIR DUCT

BEND TABS TIGHTLY

AGAINST SUPPLY AIR DUCT

Figure 10. Duct Connector Tabs

Alternate Attachment Method

The standard duct connector is designed for use on ducts 12” in width. However if there is insuffi cient clearance to bend the duct connector tabs, this alternate attachment method may be used.

1.Score and cut the top of the supply air duct as indicated in Option 1 or Option 2 (Figure 11). With Option 1 choice, cut out the metal from the shaded area.

2.Fold the two fl aps (Options 1 or 2) up to form the opening for the duct connector.

3.Install the duct connector with the bottom tabs extending into the supply air duct.

4.Bend the tabs on the bottom of the duct connector upwards and as tight as possible against the supply air duct (Figure 12).

5.Form the fl aps (Options 1 or 2) up against the duct connector as tight as possible.

6.Secure the duct connector flaps to the supply air duct with staples (3 minimum) or if a 2x block/ joist is not provided, use sheet metal screws (2 minimum). NOTE: The duct connector tabs may be attached to the air duct with sheet metal screws or other suitable fasteners as long as the duct connector and the air duct are securely attached.

7.Seal all connections with industrial grade sealing tape or liquid sealant.

NOTE: Requirements for sealing ductwork vary from region to region. Consult with local codes for requirements specifi c to your area.

Duct connector tabs

Staples or sheet metal screws

Narrow

Duct

Narrow

Duct

Flap

Duct

 

 

 

 

Duct

Sheet metal

 

Connector

 

Narrow

screws

 

 

 

Duct

Figure 12. Narrow Ducts

Round Duct Connector Installation

1.Apply a bead of caulking, mastic, or other approved sealant around bottom side of connector.

2.Install and center the duct connector in the

oor opening.

3.Install the mounting plate under the back side of the duct connector.See Figure 13 (page 11). NOTE: Align the screw holes in both components.

4.Secure the duct connector and the mounting plate to the wood fl oor with appropriate size screws.

5.Connect the round supply duct to the underside of the duct connector and secure them with fi eld supplied sheet metal screws.

6.Seal all connections with industrial grade sealing tape or liquid sealant.

NOTE: Requirements for sealing ductwork vary from region to region. Consult with local codes for requirements specifi c to your area.

Installing The Furnace

Sides and back of the furnace may be enclosed by wall framing such as in a closet or alcove.The dimensions of the room or alcove must be able to accommodate the overall size of the furnace and the installation clearances outlined on page 2 and Figures 1 - 4 (page 6). The furnace shall be appropriately connected to the supply and return air distribution system as shown in Figures 14 & 15 (page 11).

Fold Flap Here

OPTION 1

Remove

 

 

 

 

this

 

 

 

 

Flap

Cut Here

 

Cut

 

 

 

 

Here

 

 

 

Cut

Here

 

Cut

Here

 

Cut

 

 

 

 

Here

 

 

 

Cut Here

 

 

 

Remove

this

Flap

 

 

 

Supply

 

 

 

 

 

Air Duct

 

 

 

 

 

 

 

 

 

 

Fold Flap Here

 

 

 

 

 

Fold Flap Here

 

 

 

 

 

 

 

OPTION 2

Cut Here

Cut Here

Cut Here

Fold Flap Here

1.Remove furnace outer door(s) and bottom fuel line knockout.

2.Place furnace onto duct connector and center with fl oor opening.

3.Slide onto mounting plate. (Bottom rear slots on furnace should engage with mounting plate tabs.)

4.Secure front with one (1) fastener at each corner (Figures 14 or 15).

NOTE: Additional fasteners may be used at rear, sides or through door frame, as desired, to secure furnace to closet or alcove framing.

Figure 11. Narrow Air Duct Openings

10

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Contents Installation Instructions For installationReturn Air Connections Supply Air Connections Homeowner Information Installer Information InformationStanding Pilot Models Direct Ignition Models Oil Gun Models Safety Information Requirements and CodesSafety Gas Piping and Gas Pipe Pressure TestingGeneral Installation Combustion and Ventilation AirMinimum Clearances General InformationALL Models Closet Alcove Unit Location AssemblyApplications BlowerGas piping is not run in or through the return duct system Circulating AIR RequirementsReturn Air Connections Supply Air ConnectionsGeneral Information Furnace InstallationDetermine which duct connector to use from Requirements and CodesCut-Out Dimensions for Standard Duct Connectors Duct Connector Sizes Standard Duct Connector InstallationDuct Connector Tabs Installing The FurnaceRoof Jack Selection Roof Jack InstallationRequired ceiling and roof cut-out openings see Application NotesRoof Jack Series If Roof Pitch is Slant Deck Factor Slant Deck FlashingsConnect fl ue pipe to fl ue collar of furnace. See Figure Installing The Roof JackInstallation of Transit-Mode Venting System Secure fl ashing with appropriate fastenersLine Voltage Wiring Electrical InformationThermostat Wire Gauge Low Voltage WiringWire Heating Heating/Cooling Thermostat Length Unit to T’STATFuel Supply and Piping Important NotesOil Tank and Piping Installation Fuel line Hook-UpFuel Oil Type Leak CheckConversion to Propane LP Gas High Altitude Conversion Honeywell Gas ValveLighting Instructions Standing Pilot Models Standing Pilot ValveReplace the furnace door Operating Instructions for Direct Ignition Models M1MFor oil, shut off all valves Replace the furnace door Burner AdjustmentsPilot Flame Standing Pilot Only Electrode Setting Oil Gun Only Factory Combustion Air SettingsCombustion Air Standing Pilot w/Induced Draft Blowers Operating SequenceStanding Pilot M1M Models with Direct IgnitionFurnace Controls & Functions Standing Pilot Models TroubleshootingDirect Ignition Furnaces Including Gas Gun M1B Series see , Page Cad Cell Resistance when Sensing flame Burner will not start and the LED indicator isOptional Accessories Cad cell is operational, replace the primary controlControl Module Status Indicator M1B Control Module Status Indicators M1M SeriesRed LED Indicator Status Control Module Status Indicator M5S SeriesAdditional Oil Furnace Maintenance MaintenanceInstaller Information Clean or replace the oil fi lter element at the oil tankM1MC Burner Direct Blower TonsM1GB Manifold Pressure Natural Gas 3.5 w.cOutput Mbtuh Equivalent Orifice Sizes for High Altitude InstallationsOrifi ce Size Nat. Gas Orifi ce Size LP Orifi ce Size Nat. GasGAS Information Gas Flow Rates Cubic Feet per HourWiring Diagrams ModelsM1GH 077, 090 Models Gas Atmospheric M1GB 056, 070 ModelsWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation / Performance Check List Installation Address