Nordyne AND M5S, SERIES M1B Cut-Out Dimensions for Standard Duct Connectors

Page 9

 

 

 

 

 

20"

 

 

 

 

 

 

 

 

14 1/2"

 

2 3/4"

 

 

 

 

 

C

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

REAR WALL OF CLOSET OR ALCOVE

 

 

 

 

 

2 1/4"

 

 

 

 

 

 

 

FLOOR CUT-OUT

 

C

 

 

 

 

 

FOR STANDARD

 

 

 

 

 

 

 

L

 

 

231/4" 3/4"21

1/2"14

DUCT CONNECTORS

 

10"

 

24"

OUTLINEFURNACE

 

 

 

 

 

 

 

C

C

CUT-OUT FOR

C

1 3/4"

 

 

 

 

OPTIONAL

L

 

 

 

 

 

L

L

COOLING COIL

 

3/4"

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

C

L

 

 

 

 

 

 

 

L

 

1 3/4"

 

 

ALT FUEL-LINE

 

FUEL

2"

 

 

3/4"

 

ENTRY 1 1/4" Dia.

 

 

 

LINE

 

 

 

 

 

 

 

 

 

1 7/8"

 

 

FURNACE

 

 

 

 

 

 

 

OUTER

 

 

 

 

2 7/8"

 

 

DOOR

 

 

 

 

 

 

 

 

 

Figure 6. Cut-Out Dimensions for

Standard Duct Connectors

 

 

 

 

 

20"

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

10"

 

 

 

 

 

REAR WALL OF CLOSET OR ALCOVE

 

 

 

 

 

 

FLOOR

 

 

 

 

 

 

 

CUT-OUT FOR

C

 

 

 

 

 

 

ROUND DUCT

L

 

24"

1/4"23

3/4"21

FURNACEOUTLINE

 

10"

 

(14 1/4” DIAMETER)

 

 

 

 

 

 

 

 

 

 

1 3/4"

 

 

 

 

C

C

CUT-OUT FOR

C

 

 

 

 

L

 

 

 

 

L

L

OPTIONAL

3/4"

 

 

 

 

 

 

 

 

 

 

COOLING COIL

 

 

 

C

 

 

 

C

 

 

 

L

 

 

 

L

 

 

 

1 3/4"

 

ALT FUEL-LINE

FUEL

2"

 

 

3/4"

 

 

 

 

ENTRY 1 1/4" Dia.

LINE

 

 

 

 

1 7/8"

 

FURNACE

 

 

 

 

2 7/8"

 

 

OUTER

 

 

 

 

 

 

DOOR

 

Figure 7. Cut-Out Dimensions for

Round Duct Connectors

Hole for

Floor

 

Bend tabs

 

up 90°

Gas Line

Wood

 

 

 

Connector

 

 

 

Tabs

 

 

 

 

 

Mounting Plate

Duct

 

 

 

Connector

 

Supply

 

 

 

 

Air

Duct

 

 

 

Figure 8. Standard Duct Connector In-

stalled

FLOOR OPENING

 

“X”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SUPPLY AIR DUCT

 

 

 

 

 

 

 

 

 

 

 

FLOOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAVITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 9. Floor Cavity

 

 

 

 

 

 

 

 

 

 

 

 

If Floor Cavity

Duct Connector

Type & Part Number

 

“X” is:

 

Standard Duct

 

Round Duct

 

 

 

 

 

 

 

7/8” / (22)

901987A

 

904008

 

2” / (51)

901988A

 

904009

4-1/4” / (108)

901989A

 

904010

6-1/4” / (159)

901990A

 

904011

8-1/4” / (210)

901991A

 

904012

10-1/4” / (260)

901992A

 

904013

12-1/4” / (311)

901993A

 

904014

Note: Dimensions shown as Inches / (Millimeter)

Table 3. Duct Connector Sizes

Standard Duct Connector Installation

The standard duct connector is designed for use on ducts 12” in width. However ducts narrower than 12” may not allow suffi cient clearances for this type of installation. For an alternate installation method, see page 10.

1.Center the duct connector in the fl oor opening with bottom tabs resting on top of the supply air duct.

2.Mark the cut-out area on the supply air duct by tracing around the connector tabs (Figure 8) of the duct connector.

3.Remove the duct connector and cut out the marked area of the supply air duct 1/4” larger the actual cutout drawn.

4.Install the duct connector back in the fl oor opening with the bottom tabs extending into the supply air duct.

5.Install the mounting plate (Figure 8) under the back side of the duct connector. Align the screw holes in both components.

6.Secure the duct connector and the mounting plate to the wood fl oor with appropriate size screws.

7.Bend the connector tabs on the bottom of the duct connector upwards and as tight as possible against the supply air duct.

8.Bend both tabs on the mounting plate up 90°. See Figure 10, (page 10)

9.Seal all connections with industrial grade sealing tape or liquid sealant.

NOTE: Requirements for sealing ductwork vary from region to region. Consult with local codes for requirements specifi c to your area.

9

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Contents For installation Installation InstructionsHomeowner Information Installer Information Information Return Air Connections Supply Air ConnectionsStanding Pilot Models Direct Ignition Models Oil Gun Models Requirements and Codes Safety InformationGeneral Installation Gas Piping and Gas Pipe Pressure TestingSafety Combustion and Ventilation AirGeneral Information Minimum ClearancesALL Models Closet Alcove Applications AssemblyUnit Location BlowerReturn Air Connections Circulating AIR RequirementsGas piping is not run in or through the return duct system Supply Air ConnectionsDetermine which duct connector to use from Furnace InstallationGeneral Information Requirements and CodesDuct Connector Sizes Standard Duct Connector Installation Cut-Out Dimensions for Standard Duct ConnectorsInstalling The Furnace Duct Connector TabsRequired ceiling and roof cut-out openings see Roof Jack InstallationRoof Jack Selection Application NotesSlant Deck Flashings Roof Jack Series If Roof Pitch is Slant Deck FactorInstallation of Transit-Mode Venting System Installing The Roof JackConnect fl ue pipe to fl ue collar of furnace. See Figure Secure fl ashing with appropriate fastenersElectrical Information Line Voltage WiringWire Heating Heating/Cooling Low Voltage WiringThermostat Wire Gauge Thermostat Length Unit to T’STATImportant Notes Fuel Supply and PipingFuel line Hook-Up Oil Tank and Piping InstallationLeak Check Fuel Oil TypeConversion to Propane LP Gas Honeywell Gas Valve High Altitude ConversionStanding Pilot Valve Lighting Instructions Standing Pilot ModelsOperating Instructions for Direct Ignition Models M1M Replace the furnace doorBurner Adjustments For oil, shut off all valves Replace the furnace doorPilot Flame Standing Pilot Only Factory Combustion Air Settings Electrode Setting Oil Gun OnlyCombustion Air Standing Pilot Operating SequenceStanding Pilot w/Induced Draft Blowers M1M Models with Direct IgnitionFurnace Controls & Functions Troubleshooting Standing Pilot ModelsDirect Ignition Furnaces Including Gas Gun M1B Series see , Page Optional Accessories Burner will not start and the LED indicator isCad Cell Resistance when Sensing flame Cad cell is operational, replace the primary controlRed LED Indicator Status Control Module Status Indicators M1M SeriesControl Module Status Indicator M1B Control Module Status Indicator M5S SeriesInstaller Information MaintenanceAdditional Oil Furnace Maintenance Clean or replace the oil fi lter element at the oil tankM1GB Burner Direct Blower TonsM1MC Manifold Pressure Natural Gas 3.5 w.cOrifi ce Size Nat. Gas Orifi ce Size LP Equivalent Orifice Sizes for High Altitude InstallationsOutput Mbtuh Orifi ce Size Nat. GasGas Flow Rates Cubic Feet per Hour GAS InformationModels Wiring DiagramsM1GH 077, 090 Models M1GB 056, 070 Models Gas AtmosphericWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation Address Installation / Performance Check List