Nordyne Understanding Furnace Thermostat Wiring and Thermostat Wiring Diagrams

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Connecting Power Supply Wires

1.Remove the furnace control panel cover.

2.Route wires (115 VAC) through the strain relief on the left side of the furnace control box (see Figure 24).

3.Connect the hot wire to the black pigtail lead, and the neutral wire to the white pigtail lead. Secure all connections with suitable wire nuts.

4.Connect the ground wire to the grounding screw.

5.Reinstall the control panel cover and secure with the original mounting screws.

Low Voltage Wiring

The thermostat must be installed according to the instructions supplied by the thermostat manufacturer.Low voltage connections (24VAC) from the thermostat are wired to the terminal strip on the integrated control in the furnace.

NOTE: The thermostat must not be installed on an outside wall or any other location where its operation may be adversely affected by radiant heat from fi replaces, sunlight, or lighting fi xtures, and convective heat from warm air registers or electrical appliances. The nominal anticipator setting is 0.4. (Refer to the thermostat literature for additional information.)

Five-conductor thermostat wire is recommended for 24 volt low-voltage circuit (2-wire is required for furnace only; 5-wire for heating and optional cooling systems). Refer to table 6 for thermostat wire information.

Connecting Thermostat Wires

1.Insert 24 volt wires through the plastic grommet just above the control panel.

2.Connect the thermostat wires to the furnace low voltage pigtails (see Figure 25).

3.Connect low-voltage circuit to the wall thermostat.

4.A hole may be made in the furnace cabinet to ease thermostat wiring. Make sure that the wiring is protected from the sharp edge of the added hole.

On-Off

Thermostat Wires

Switch

 

 

Furnace

Blower

Control Box

 

Plug

To combustion

 

Power

Blower or Flame

Roll-out Switch

Entry

 

To Gas Valve

On-Auto Switch or Burner (Heating Models Only)

Figure 24. Control Panel (All Models)

Verifying Anticipator Setting

After the furnace is installed, check the thermostat anticipator against the nominal setting of 0.4.

1.Connect the milliamp meter in series with one of the gas valve’s low voltage terminals.

2.Energize the gas valve.

3.Read the value of the milliamps.

4.Adjust the heat anticipator of the thermostat to the value on the milliamp meter. If the heat anticipator is set too high, the furnace may delay turning on. If set too low, the furnace may cycle frequently and not provide comfort to the homeowner.

 

 

 

 

Recommended T’STAT Wire

Thermostat

 

Length (Unit to T’STAT)

Wire Gauge

 

2-Wire

5-Wire

 

 

 

 

 

 

 

 

(Heating)

(Heating/Cooling)

 

 

 

 

 

 

24

 

 

55

25

22

 

 

90

45

20

 

 

140

70

18

 

 

225

110

 

Table 6. Thermostat Wire Gauge

 

 

 

 

 

 

Thermostat

 

 

M1/M5 A/C

 

 

Ready Furnace

 

 

 

Red

Red

 

Rc

 

 

 

 

 

 

 

RH

 

 

 

 

 

W

 

White

White

 

 

 

 

 

 

G

 

Green

Green

 

 

 

 

 

 

Y

 

Yellow

Grey

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 25. Thermostat Wiring For

A/C Ready Models

Grounding

WARNING:

To minimize personal injury, the furnace cabinet must have an uninterrupted or unbroken electrical ground. The controls used in this furnace require an earth ground to operate properly. Acceptable methods include electrical wire or conduit approved for ground service. Do not use gas piping as an electrical ground!

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Contents For installation Installation InstructionsHomeowner Information Installer Information Information Return Air Connections Supply Air ConnectionsStanding Pilot Models Direct Ignition Models Oil Gun Models Requirements and Codes Safety InformationCombustion and Ventilation Air Gas Piping and Gas Pipe Pressure TestingGeneral Installation SafetyGeneral Information Minimum ClearancesALL Models Closet Alcove Blower AssemblyApplications Unit LocationSupply Air Connections Circulating AIR RequirementsReturn Air Connections Gas piping is not run in or through the return duct systemRequirements and Codes Furnace InstallationDetermine which duct connector to use from General InformationDuct Connector Sizes Standard Duct Connector Installation Cut-Out Dimensions for Standard Duct ConnectorsInstalling The Furnace Duct Connector TabsApplication Notes Roof Jack InstallationRequired ceiling and roof cut-out openings see Roof Jack SelectionSlant Deck Flashings Roof Jack Series If Roof Pitch is Slant Deck FactorSecure fl ashing with appropriate fasteners Installing The Roof JackInstallation of Transit-Mode Venting System Connect fl ue pipe to fl ue collar of furnace. See FigureElectrical Information Line Voltage WiringThermostat Length Unit to T’STAT Low Voltage WiringWire Heating Heating/Cooling Thermostat Wire GaugeImportant Notes Fuel Supply and PipingFuel line Hook-Up Oil Tank and Piping InstallationLeak Check Fuel Oil TypeConversion to Propane LP Gas Honeywell Gas Valve High Altitude ConversionStanding Pilot Valve Lighting Instructions Standing Pilot ModelsOperating Instructions for Direct Ignition Models M1M Replace the furnace doorBurner Adjustments For oil, shut off all valves Replace the furnace doorPilot Flame Standing Pilot Only Factory Combustion Air Settings Electrode Setting Oil Gun OnlyCombustion Air M1M Models with Direct Ignition Operating SequenceStanding Pilot Standing Pilot w/Induced Draft BlowersFurnace Controls & Functions Troubleshooting Standing Pilot ModelsDirect Ignition Furnaces Including Gas Gun M1B Series see , Page Cad cell is operational, replace the primary control Burner will not start and the LED indicator isOptional Accessories Cad Cell Resistance when Sensing flameControl Module Status Indicator M5S Series Control Module Status Indicators M1M SeriesRed LED Indicator Status Control Module Status Indicator M1BClean or replace the oil fi lter element at the oil tank MaintenanceInstaller Information Additional Oil Furnace MaintenanceManifold Pressure Natural Gas 3.5 w.c Burner Direct Blower TonsM1GB M1MCOrifi ce Size Nat. Gas Equivalent Orifice Sizes for High Altitude InstallationsOrifi ce Size Nat. Gas Orifi ce Size LP Output MbtuhGas Flow Rates Cubic Feet per Hour GAS InformationModels Wiring DiagramsM1GH 077, 090 Models M1GB 056, 070 Models Gas AtmosphericWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation Address Installation / Performance Check List