Nordyne AND M5S, SERIES M1B installation instructions Safety Information, Requirements and Codes

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SAFETY INFORMATION

Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored. WARNING indicates a potentially hazardous situation that if not avoided, could result in personal injury or death. CAUTION indicates a potentially hazardous situation that if not avoided, may result in minor or moderate injury or property damage.

WARNING:

The safety information listed below must be followed during the installation,service,and operation of this furnace. Failure to follow safety recommendations could result in possible damage to the equipment,serious personal injury or death.

Use only with type of gas approved for this furnace. Refer to the furnace rating plate.

Install this furnace in accordance to the minimum clearances to combustible materials listed in Table 1 (page 5).

Provide adequate combustion air to the furnace space as specifi ed on page 23.

Combustion products must be discharged outdoors.Connect this furnace to an approved vent system, as specifi ed on pages 13 - 14.

Never test for gas leaks with an open fl ame. Use a commercially available soap solution to check all connections (page 18).

This furnace is designed to operate with a maximum external pressure rise of 0.5 inches of water column. Consult Table 8 (page 38), and the rating plate for the proper circulating air fl ow and temperature rise.

NOTE: It is important that the duct system be designed to handle the desired fl ow rate and external pressure rise.An improperly designed duct system can result in nuisance shutdowns, and comfort or noise issues.

This furnace may not be used for temporary heating of buildings or structures under construction.

When supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. See page 14.

WARNING:

Do not use this appliance if any part has been submerged under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been submerged underwater.

Notice to Installer

Installer is advised to carefully follow all instructions and warnings in this manual to insure maximum performance, safety, and operating efficiency of these appliances. Improper installation may create hazardous conditions, and will void the appliance warranty.

WARNING:

PROPOSITION 65 WARNING: This product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm.

REQUIREMENTS AND CODES

This furnace must be installed in accordance with these instructions, all applicable local building codes and the current revision of the National Fuel Gas Code (NFPA54/ANSI Z223.1) or the Natural Gas and Propane Installation Code, CAN/CGA B149.1.

CE générateur d’air chaud doit être installé conformément aux instructions du fabricant et aux codes locaux. En l’absence de code local, respecter la norme ANSI Z223.,1, institulé National Fuel Gas Code ou les codes d’installation CAN/GCA-B149.

The Commonwealth of Massachusetts requires compliance with regulation 248 CMR 4.00 and

5.00for installation of through – the – wall vented gas appliances as follows:

1.For direct-vent appliances, mechanical- vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfi ed:

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Contents For installation Installation InstructionsHomeowner Information Installer Information Information Return Air Connections Supply Air ConnectionsStanding Pilot Models Direct Ignition Models Oil Gun Models Requirements and Codes Safety InformationCombustion and Ventilation Air Gas Piping and Gas Pipe Pressure TestingGeneral Installation SafetyGeneral Information Minimum ClearancesALL Models Closet Alcove Blower AssemblyApplications Unit LocationSupply Air Connections Circulating AIR RequirementsReturn Air Connections Gas piping is not run in or through the return duct systemRequirements and Codes Furnace InstallationDetermine which duct connector to use from General InformationDuct Connector Sizes Standard Duct Connector Installation Cut-Out Dimensions for Standard Duct ConnectorsInstalling The Furnace Duct Connector TabsApplication Notes Roof Jack InstallationRequired ceiling and roof cut-out openings see Roof Jack SelectionSlant Deck Flashings Roof Jack Series If Roof Pitch is Slant Deck FactorSecure fl ashing with appropriate fasteners Installing The Roof JackInstallation of Transit-Mode Venting System Connect fl ue pipe to fl ue collar of furnace. See FigureElectrical Information Line Voltage WiringThermostat Length Unit to T’STAT Low Voltage WiringWire Heating Heating/Cooling Thermostat Wire GaugeImportant Notes Fuel Supply and PipingFuel line Hook-Up Oil Tank and Piping InstallationLeak Check Fuel Oil TypeConversion to Propane LP Gas Honeywell Gas Valve High Altitude ConversionStanding Pilot Valve Lighting Instructions Standing Pilot ModelsOperating Instructions for Direct Ignition Models M1M Replace the furnace doorBurner Adjustments For oil, shut off all valves Replace the furnace doorPilot Flame Standing Pilot Only Factory Combustion Air Settings Electrode Setting Oil Gun OnlyCombustion Air M1M Models with Direct Ignition Operating SequenceStanding Pilot Standing Pilot w/Induced Draft BlowersFurnace Controls & Functions Troubleshooting Standing Pilot ModelsDirect Ignition Furnaces Including Gas Gun M1B Series see , Page Cad cell is operational, replace the primary control Burner will not start and the LED indicator isOptional Accessories Cad Cell Resistance when Sensing flameControl Module Status Indicator M5S Series Control Module Status Indicators M1M SeriesRed LED Indicator Status Control Module Status Indicator M1BClean or replace the oil fi lter element at the oil tank MaintenanceInstaller Information Additional Oil Furnace MaintenanceManifold Pressure Natural Gas 3.5 w.c Burner Direct Blower TonsM1GB M1MCOrifi ce Size Nat. Gas Equivalent Orifice Sizes for High Altitude InstallationsOrifi ce Size Nat. Gas Orifi ce Size LP Output MbtuhGas Flow Rates Cubic Feet per Hour GAS InformationModels Wiring DiagramsM1GH 077, 090 Models M1GB 056, 070 Models Gas AtmosphericWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation Address Installation / Performance Check List