Nordyne SERIES M1B, AND M5S installation instructions Return Air Connections Supply Air Connections

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SAFETY INFORMATION

3

REQUIREMENTS & CODES

3

GENERAL INFORMATION

5

Warranty Information

5

Minimum Clearances

5

Applications

6

Unit Location

6

CIRCULATING AIR REQUIREMENTS

7

Return Air Connections

7

Supply Air Connections

7

FURNACE INSTALLATION

8

General Information

8

Requirements & Codes

8

Locating & Cutting Duct Openings

8

Standard Duct Connector Installation

9

Alternate Attachment Method

10

Round Duct Connector Installation

10

Installing the Furnace

10

ROOF JACK INSTALLATION

11

Roof Jack Selection

11

Application Notes

11

Locating & Cutting Roof Openings

12

Installing the Roof Jack

13

Installation of Transit-Mode Vent System .13

Manufactured Home Factory

13

ELECTRICAL INFORMATION

14

Line Voltage Wiring

14

Connecting Power Supply Wires

15

Low Voltage Wiring

15

Connecting Thermostat Wires

15

Verifying Anticipator Setting

15

Grounding

15

FUEL SUPPLY AND PIPING

16

Oil Tank & Piping Istallation

17

One Line System

17

Two Line System

17

Fuel Line Hook Up

17

Leak Check

18

Priming Honeywell R7184

18

Priming Beckett 7505

18

Fuel Oil Type

18

Conversion to Propane Gas

18

Atmospheric & Direct Ignition

18

High Altitude Conversion

19

Flue Gas Sampling

19

STARTUP & ADJUSTMENTS

20

Lighting Instructions - Pilot Models

20

How to Shut Off Gas - Pilot Models

21

Operating Instructions - Direct Ignition ...

21

How to Shut Off Gas - Direct Ignition ...

22

Operating Instructions - Oil Gun

22

Operating Instructions - Gas Gun

22

How to Shut Off Gas - Gas Gun

22

Burner Adjustments

22

Gas Pressure

22

Pilot Flame

22

Combustion Air

23

Gas Gun

23

Oil Gun

23

Electrode Setting - Oil Gun

23

Switching Honeywell (R7184) Ignition from

Interrupted to Intermittent

23

OPERATING SEQUENCE

24

Standing Pilot

24

Standing Pilot w/ Induced Draft Blower ...

24

M1 Models - Direct Ignition

24

Oil Gun Models

24

Gas Gun Models

24

FURNACE CONTROLS & FUNCTIONS

25

Furnace On-Off Switch

25

Limit Control

25

Gas Valve

25

Roll Out Switch - M1G

25

Oil Burner Primary Control

25

Summer Cooling - B,C,D Series

25

TROUBLESHOOTING

26

Standing Pilot Models

26

Direct Ignition Models

26

Oil Gun Models

27

OPTIONAL ACCESSORIES

28

MAINTENANCE

30

Homeowner Information

30

Installer Information Information

30

FIGURE & TABLES

31

Table 10 - Furnace Specifi cations

31

Table 11 - Orifi ce Sizes - High Alt

32

Table 12 - Blower Speed Selection

32

Gas Information

33

Table 13 - Gas Flow Rates

33

Table 14 - Gas Pipe Capacities

33

Wiring Diagrams

34

Fig. 39 - Gas Furnace - 056, 070

34

Fig. 41 - Standing Pilot - 077, 090

35

Fig. 42 - Gas Furn. w/ac 056, 070

36

Fig. 43 - Standing Pilot. w/ac 077, 090 .37

Fig. 44 - Gas Only (M1M Models)

38

Fig. 45 - Gas & Oil (M1B & M5S)

39

Installation Checklist

40

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Contents Installation Instructions For installationStanding Pilot Models Direct Ignition Models Oil Gun Models Homeowner Information Installer Information InformationReturn Air Connections Supply Air Connections Safety Information Requirements and CodesSafety Gas Piping and Gas Pipe Pressure TestingGeneral Installation Combustion and Ventilation AirALL Models Closet Alcove General InformationMinimum Clearances Unit Location AssemblyApplications BlowerGas piping is not run in or through the return duct system Circulating AIR RequirementsReturn Air Connections Supply Air ConnectionsGeneral Information Furnace InstallationDetermine which duct connector to use from Requirements and CodesCut-Out Dimensions for Standard Duct Connectors Duct Connector Sizes Standard Duct Connector InstallationDuct Connector Tabs Installing The FurnaceRoof Jack Selection Roof Jack InstallationRequired ceiling and roof cut-out openings see Application NotesRoof Jack Series If Roof Pitch is Slant Deck Factor Slant Deck FlashingsConnect fl ue pipe to fl ue collar of furnace. See Figure Installing The Roof JackInstallation of Transit-Mode Venting System Secure fl ashing with appropriate fastenersLine Voltage Wiring Electrical InformationThermostat Wire Gauge Low Voltage WiringWire Heating Heating/Cooling Thermostat Length Unit to T’STATFuel Supply and Piping Important NotesOil Tank and Piping Installation Fuel line Hook-UpConversion to Propane LP Gas Leak CheckFuel Oil Type High Altitude Conversion Honeywell Gas ValveLighting Instructions Standing Pilot Models Standing Pilot ValveReplace the furnace door Operating Instructions for Direct Ignition Models M1MPilot Flame Standing Pilot Only Burner AdjustmentsFor oil, shut off all valves Replace the furnace door Combustion Air Factory Combustion Air SettingsElectrode Setting Oil Gun Only Standing Pilot w/Induced Draft Blowers Operating SequenceStanding Pilot M1M Models with Direct IgnitionFurnace Controls & Functions Direct Ignition Furnaces Including Gas Gun M1B Series see , TroubleshootingStanding Pilot Models Page Cad Cell Resistance when Sensing flame Burner will not start and the LED indicator isOptional Accessories Cad cell is operational, replace the primary controlControl Module Status Indicator M1B Control Module Status Indicators M1M SeriesRed LED Indicator Status Control Module Status Indicator M5S SeriesAdditional Oil Furnace Maintenance MaintenanceInstaller Information Clean or replace the oil fi lter element at the oil tankM1MC Burner Direct Blower TonsM1GB Manifold Pressure Natural Gas 3.5 w.cOutput Mbtuh Equivalent Orifice Sizes for High Altitude InstallationsOrifi ce Size Nat. Gas Orifi ce Size LP Orifi ce Size Nat. GasGAS Information Gas Flow Rates Cubic Feet per HourWiring Diagrams ModelsM1GH 077, 090 Models Gas Atmospheric M1GB 056, 070 ModelsWiring Diagram Steady OFF No power Blinking Wiring Diagram Installation / Performance Check List Installation Address