Emerson SPS 4001B instruction manual Theory of Operation

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Instruction Manual

IM-106-340AC-1, Rev. 1.0 April 2005

SPS 4001B

THEORY OF OPERATION

The Oxymitter 4000 is one of the few instruments found in industry that permit the permanent piping of a calibration standard into the probe. Most instruments measuring pressure, flow, or temperature, require that a calibration standard be brought to the instrument or that the instrument be taken to the calibration source in the instrument shop.

The permanent calibration gas connections allow for autocalibrations to occur without operator intervention. The following paragraphs describe how an Oxymitter 4000 is autocalibrated when used with the SPS 4001B.

In addition to the calibration methods available via the Oxymitter 4000 keypad, HART communicator, AMS software, or a remote contact, the SPS 4001B works in conjunction with the Oxymitter 4000's CAL RECOMMENDED feature to perform an autocalibration.

This feature automatically performs an impedance check every hour on the Oxymitter 4000. If a calibration is recommended and its contact output signal is set for "handshaking" with the SPS 4001B sequencer, the Oxymitter 4000 sends a signal to the sequencer. The sequencer automatically performs a calibration upon receiving the signal. Therefore, no human interface is required for the automatic calibration to take place.

See Figure 1-3.When a calibration is required, the Oxymitter 4000 sends a signal to the programmable logic device (PLD) on the interface board of the sequencer. The PLD energizes the calibration gas 1 (high O2) solenoid.

Calibration gas 1 then flows through the sequencer to the Oxymitter 4000. The Oxymitter 4000 measures the oxygen content of calibration gas 1 and sends a signal to the sequencer indicating that it received the gas. When the sequencer receives the signal, the PLD deenergizes the calibration gas 1 solenoid.

Next, the PLD energizes the calibration gas 2 (low O2) solenoid, and calibration gas 2 then flows through the sequencer to the Oxymitter 4000. The Oxymitter 4000 measures the oxygen content of calibration gas 2 and sends a signal to the sequencer indicating that it received the gas. After measuring the two calibration gases, the Oxymitter 4000 automatically makes an internal calibration adjustment and sends the signal to the sequencer. When the sequencer receives the signal, the PLD deenergizes the calibration gas 2 solenoid.

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Contents SPS 4001B Single Probe Autocalibration Sequencer Page Table of Contents TOC-2 Essential Instructions SPS 4001B Single Probe Autocalibration SequencerDefinitions SymbolsPreface Overview Description and SpecificationsComponent Checklist Specifications SpecificationsManifold Physical DescriptionCalibration Gas Flow Meter Pressure SwitchCalibration Gas Solenoids Circuit BoardTheory of Operation SPS 4001B Calibration Setup Overview Mechanical Installation Section InstallationCalibration Gas Figure GAS ConnectionsReference Air Figure Analytical Connections ElectricalGND SPS 4001B Calibration Gas Tanks Section OperationOverview Calibration Requirements Check Valve Liquid Carbonic GAS Corp Specialty GAS LaboratoriesTimed Interval CAL RecommendedSEMI-AUTOMATIC Calibration Fuse Replacement Maintenance and ServiceSPS 4001B, Exploded View Removal REMOVE/INSTALL ChassisInstallation Terminal Connections Solenoid Replacement Circuit Board ReplacementPressure Switch Replacement SPS 4001B Troubleshooting TroubleshootingRelay Failure SPS 4001B Fault Finding SPS 4001B Troubleshooting Flowchart Sheet 1 SPS 4001B Troubleshooting Flowchart Sheet 2 SPS 4001B Replacement Parts SPS 4001B Index No Part Number Description Calibration ComponentsSPS 4001B Appendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt SPS 4001B Tärkeää SPS 4001B Wichtig Importante Viktig SPS 4001B SPS 4001B Viktigt SPS 4001B Returning Material Appendix B Return of MaterialsSPS 4001B Index Index-2 Warranty IM-106-340AC-1, Rev .0 April SPS 4001B Serial no Order no