Emerson SPS 4001B instruction manual Circuit Board Replacement, Solenoid Replacement

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Instruction Manual

IM-106-340AC-1, Rev. 1.0 April 2005

SPS 4001B

CIRCUIT BOARD REPLACEMENT

Perform the following procedure to replace circuit board (5, Figure 4-1).

Disconnect and lock out power before working on any electrical components.

SOLENOID REPLACEMENT

1.Remove the SPS 4001B chassis from the enclosure according to the instructions in "Remove/Install Chassis".

2.Refer to Figure 4-2.Disconnect wiring from the circuit board.

3.Disconnect the solenoid and pressure switch connectors.

4.Refer to Figure 4-1.Remove circuit board (5) from chassis (24).

5.Connect mating wires to solenoid (14 or 15) and pressure switch (16). Lo Gas solenoid connects to J6, Hi Gas solenoid to J5, and pressure switch to J3.

6.Install the replacement circuit board (5) on chassis (24).

7.Reinstall field wiring to circuit board.

8.Install the SPS 4001B chassis in the enclosure according to the instructions in "Remove/Install Chassis".

Use this procedure to replace the calibration gas 1 (Hi Gas) solenoid (14, Figure 4-1)or calibration gas 2 (Low Gas) solenoid (15).

Disconnect and lock out power before working on any electrical components.

1.Remove the SPS 4001B chassis from the enclosure according to the instructions in "Remove/Install Chassis".

2.Unplug solenoid (14 or 15) lead wire.

3.Remove the top nut of solenoid (14 or 15) securing the coil assembly and washer to the base. Remove the coil assembly, including the leads, and washer. Use a 13/16 in. wrench to loosen and remove the solenoid base.

When installing a solenoid, do not overtighten. Damage to the solenoid may occur.

4.Install the new solenoid base. Be careful not to overtighten. Install the new washer and coil assembly and secure with the top nut.

5.Connect the solenoid lead wire to solenoid (14 or 15).

6.Install the SPS 4001B chassis in the enclosure according to the instructions in "Remove/Install Chassis".

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Contents SPS 4001B Single Probe Autocalibration Sequencer Page Table of Contents TOC-2 Essential Instructions SPS 4001B Single Probe Autocalibration SequencerSymbols PrefaceDefinitions Description and Specifications Component ChecklistOverview Specifications SpecificationsManifold Physical DescriptionCalibration Gas Flow Meter Pressure SwitchCalibration Gas Solenoids Circuit BoardTheory of Operation SPS 4001B Calibration Setup Overview Mechanical Installation Section InstallationGAS Connections Reference Air FigureCalibration Gas Figure Analytical Connections ElectricalGND SPS 4001B Section Operation Overview Calibration RequirementsCalibration Gas Tanks Check Valve Liquid Carbonic GAS Corp Specialty GAS LaboratoriesTimed Interval CAL RecommendedSEMI-AUTOMATIC Calibration Fuse Replacement Maintenance and ServiceSPS 4001B, Exploded View REMOVE/INSTALL Chassis InstallationRemoval Terminal Connections Solenoid Replacement Circuit Board ReplacementPressure Switch Replacement SPS 4001B Troubleshooting TroubleshootingRelay Failure SPS 4001B Fault Finding SPS 4001B Troubleshooting Flowchart Sheet 1 SPS 4001B Troubleshooting Flowchart Sheet 2 SPS 4001B Replacement Parts SPS 4001B Index No Part Number Description Calibration ComponentsSPS 4001B Appendix a Safety Data Safety Instructionsimportant Belangrijk Vigtigt SPS 4001B Tärkeää SPS 4001B Wichtig Importante Viktig SPS 4001B SPS 4001B Viktigt SPS 4001B Returning Material Appendix B Return of MaterialsSPS 4001B Index Index-2 Warranty IM-106-340AC-1, Rev .0 April SPS 4001B Serial no Order no